Touchless Soldering
Desktop Laser Soldering.
Touchless Soldering
Desktop Laser Soldering.
Laser Soldering
Touchless Soldering
Desktop Laser Soldering.
Benchtop
Laser benchtop soldering robots are compact, table-mounted systems utilizing laser technology for high-precision soldering. They offer non-contact, localized heating for delicate components, minimizing thermal stress and ensuring consistent results. Equipped with programmable axes and vision-guided alignment, these robots are ideal for small-scale production, prototyping, and fine-pitch soldering applications in industries like electronics and medical devices, where accuracy and reliability are critical.
- Benchtop Laser Robot
Benchtop Laser Robot
- General
- Technical Data
- Sample Video
BASIC FEATURES
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.
Patented
LASER SOLDERING ROBOT
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.
The desktop laser robot is available in 3 different models:
UNIX-DF203L X-axis 200mm, Y-axis 250mm, Z-axis 50mm, R-axis ±360°
UNIX-DF303L X-axis 300mm, Y-axis 320mm, Z-axis 100mm, R-axis ±360°
UNIX-DF403L X-axis 400mm, Y-axis 400mm, Z-axis 100mm, R-axis ±360°
FEATURES
• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow
• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.1-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours
LASER SOLDERING PROCESS
1. The laser illuminates the soldering point.
2. The illuminated area emits heat (surface heat emission).
3. The heat transfers into the surrounding area and is raised to the melting temperature.
4. Solder is supplied
External view diagram
(Desktop laser soldering robot UNIX-DF303L)
Straight on view
Overhead view
External view diagram
(Desktop laser soldering robot UNIX-DF303L)
Side view
DESKTOP SOLDERING ROBOT
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. The laser makes possible what other types of soldering cannot accomplish. Fancort has laser soldering equipment in our process development lab available for sampling and process development.
Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W and 130W
・Level 4 laser classification requires a safety cover.
Robotic Soldering Add-ons
Laser soldering add-ons expand the capabilities of robotic systems by providing components such as high-precision laser modules, cooling systems, vision alignment, and safety enclosures. These tools ensure accurate, non-contact soldering with minimal thermal impact on sensitive components. Additional features like flux dispensing and process monitoring enhance consistency and quality, making laser soldering add-ons ideal for industries requiring advanced soldering solutions, including aerospace, medical devices, and high-density electronics.
Laser Soldering
- Laser Soldering
Laser Soldering Add-ons
Standard Feeder
The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.
LASER SOLDERING
Thermo Pro
Non-contact thermometer to control temperature. In addition to the traditional management items for laser soldering (output, time, etc.), the incorporation of Thermo Pro™ makes it possible to manage and control the temperature during soldering.
LASER SOLDERING
Multi-phi
Variable laser beam spot diameter soldering system. Laser beam spot diameters are adjustable without moving. The variable spot diameters allow ideal soldering outcomes for diverse component shapes or various land patterns.
LASER SOLDERING
Solder Wire Preheater
Preheats solder wire to minimize solder balls and flux dispersion caused by sudden heat shock during soldering. It is also effective at reducing cycle time.
LASER SOLDERING
Traceability
Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.
LASER SOLDERING
Airgun Preheater
Serves an essential role in preparing components and surfaces before soldering. Reducing thermal shock, improving solder flow, preventing cold solder joints, enhancing flux activation, and protecting sensitive components.
LASER SOLDERING
PMX 1212 Preheater
Used to heat parts or materials to a specific temperature before further processing, such as soldering, coating, or assembly. This preheating process helps improve the efficiency and quality of subsequent manufacturing steps.
LASER SOLDERING
Clean Cut Feeder
The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.
LASER SOLDERING
Twin Spot
Enables simultaneous soldering of two joints.
LASER SOLDERING
Area Laser
This laser can irradiate a wide area with uniform energy density. This enables selective SMT processes and simultaneous multi-point soldering.
LASER SOLDERING
Fiducial Correction
Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.
LASER SOLDERING
AOI Vision Sensor
High-Performance Vision Sensor with AI capabilities.
1. Presence/Absence detection of features, patterns, edges, and circles.
2. Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.
LASER SOLDERING
SVX Solder Paste Dispenser
Ideal for dispensing all medium to high viscosity pastes, epoxies, and abrasive compounds in dot and bead patters. The SVX can dispense dots as small as 0.005in in diameter.
LASER SOLDERING
Custom Fixturing
Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.
LASER SOLDERING
Enhance Your Soldering Operations with Premium Add-Ons!
Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.
✅ LASER SOLDERING ADD-ONS
Achieve consistent solder quality with precision tools.
Enhance performance with optional feeders, preheaters, and soldering tip upgrades.
📞 Ready to get started? Contact us today!
Click the button below or call us now to learn how our add-ons can transform your operations.
Laser Soldering Process
Laser Soldering Advantages
Advantages
• High yield rate available
• High affinity for automation
• Perfect for high density board
• Easy maintenance
• Minimum strain to board
Process
Laser Soldering Process
Laser soldering offers several benefits, including rapid soldering, minimal heat dispersion, and the ability to work with delicate components.
Laser soldering ensures high-quality connections, reduces the risk of damage to sensitive electronic parts, and enhances overall manufacturing efficiency. It's the go-to solution for achieving top-notch soldering results in modern electronics assembly.
Advantages of Laser Soldering
Contact vs Non-contact
Contact
Possible Stress
• Physical contact to the substrate
• Flux residue (carbide)
Dead Space
• It is necessary to secure space for the tip and solder wire feed.
Solder Amount
• There is a certain amount of solder that is brought to the wet surface of the tip.
Laser
Possible Stress
• No physical contact
• No carbide
Dead Space
• It is necessary to secure just solder wire feeding space
• Solder paste
• Any type of preform are approachable
Solder Amount
• Fed solder properly amounts
Running cost comparison table
Contact
Iron tip
Heater element
Heater cable
Tube set
Needle
Laser
Tube set
Needle
Laser Spot Sizes
Laser Spot Shapes
Laser Diode Power Available
Laser diode with output of 45W, 75W or 130W (Dual head laser power up to 200W)
Saving maintenance time
New Laser Slim Head ULD-H4
ULD-H4 Slim Laser Head
For articulated robot/space saving, our new laser head comes with downsizing and lightening. Adaptable for UNIX-FR Series and Thermo Pro™
ULD-H4 (With ThermoPro) Straight Shape
Features
・With the slim laser head, the fiber can be extended sideways.
・Approximately 50% less volume and weight than the ULD-H3 laser head.
ULD-H4L (Without ThermoPro) L-Shape
ULD-H4 Application Examples
UNIX-FR Series
Scara Robot
With Coaxial non-contact Thermometer
UNIX-FR Series
Vertical articulated Robot
Laser Irradiation for any angle
Fancort GF Gantry
Gantry Robot
With space saving in-line layout design
ULD-H4 Laser Head to chose from
Laser head can be selected according to customer's line design and requirements.
ULD-H3-Z Laser Head
ULD-H3-Z
Variable beam spot size area laser. With zoom lens. Variable area laser spot size without changing working distance.
Variable beam size with area laser to match the target product. Preset Beam Size: 10 programs Available
Specs.
ULD-H3Z Application Examples
To Use Area Lasers for a Wide Variety of Applications.
To Change Beam Size Depending on the Location
FAQ
Q: What are the most common reasons to select laser soldering technologies?
A: Micro Soldering (0.02mm spot), non-contact (allows for reflow only), no iron tip consumables, automatic spot size change.
Q: Is laser soldering faster than contact soldering?
A: Laser soldering can be slightly faster because it eliminates some mechanical movement or when used only to reflow.
Q: Does Japan Unix maintain FDA safety approval to sell laser machines in the US?
A: Absolutely
Q: How are the laser positions programmed?
A: Japan Unix was the first company to develop laser soldering more than a decade ago with the patented direct line-of-sight teaching camera that allows you to look directly through the laser beam. This makes teaching easy and avoid inaccuratie due to angle distortion.
Q: Does Japan Unix offer pyrometer modulated power controls (power cruse control)?
A: Yes, Japan Unix is the leader in direct temperature measured laser control.
Shop Now
For more information, click on the button or contact:
Contact us! We'll respond in under 30 minutes.
Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.
ROBOTIC SOLDERING SITEMAP
Contact Soldering
Desktop Soldering
UNIX-DF404S
UNIX-DF304S
UNIX-DF204S
Robotic Soldering Vision Systems
Teaching Aid
Fiducial Correction System
Max Machine Vision
Laser Soldering
UNIX-DF303L
Consumables
Soldering Tips
Soldering Units
Controller
Soldering Head
Soldering Feeder
• Support
Online Support
On-site Support