Ensure workplace safety and stay compliant with international health regulations using Fancort Fume Extractors—advanced local exhaust ventilation (LEV) systems designed to protect you and your employees, your equipment, and the environment. Compliant with standards such as OSHA, NIOSH, COSHH, and others, these fume extractors effectively remove harmful dust, smoke, and fumes right at the source, ensuring clean air without the need for expensive building modifications or external venting.
Fume Extractors
Fume Extractors
HEALTH & SAFETY LEGISLATION
Local and international health and safety legislation (such as COSHH, NIOSHH, OSHA etc.) states that it is the employers responsibility to protect the health, welfare and safety of their employees. Failure to do so can result in expensive legal action, potential fines and poor employee relations.
Recirculating fume extraction is now extremely important with the rising concern for our environment and employee safety. Fancort Fume Extractors provide not only a flexible and portable process for plant redesigns and expansions, but also a more stable process by providing a controlled airflow to remove harmful fumes. All this while eliminating the added costs of building modifications, increased air handling systems.
- Fume Extractor System | Basic Features
Features
CUSTOM AIRFLOW
Adjustable Air Flow extends filter life.
FILTER QUICK-SWAP
It is very easy to change filters from our fume extractors.
RELIABLE MOTOR
Continuous run brushless motors.
ULTRA-FINE PARTICLE CAPTURE
Our fume extractors have HEPA filtration which removes 99.997% of particles down to .3 microns.
REMOTE CONTROLS
Remote Machine Interface.
LIVE FILTER DISPLAY
Filter Blocked Monitor.
AUTO ALERT
Blocked Filter Warning.
LOW POWER USAGE
Low energy consumption.
HEAVY-DUTY AND QUIET PERFORMANCE
Welded stainless steel construction. These fume extractors have a very quiet operation.
ANTI-CONDENSATION AIR REVERSAL
Reverse Air Flow prevents condensation and extends filter life.
SMART AIR QUALITY DETECTION
Gas and particle sensors on exhaust.
THE NEED FOR FUME EXTRACTION
Many types of dust and fume are hazardous to health if inhaled. People can become permanently sensitized to fumes which means that continued exposure, even to very small amounts of fume, may cause asthma attacks or other respiratory diseases. A high performance fume extraction system will help to:
- Protect employee health.
- Ensure compliance with Health & Safety regulations such as OSHA, NIOSH, COSHH, MAK, AFNOR and HSG258 or equivalent.
- Increase production speeds.
- Reduce complaints by operators due to odors, dust and vapors.
- Avoid the possible cost of health compensation claims.
- Reduce the cost & time to clean laser lenses, conveyors, guarding, soldering machines and other equipment.
- Reduce product contamination.
- Provide a better working environment.
- Reduce downtime.
HOW TO PICK AN EXTRACTION SYSTEM?
There are usually two types of extraction system available:
- External - pump contaminated air outside
- Internal - at source capture and filtration or LEV (local exhaust ventilation) system.
In our opinion the best system to use is an LEV system. These capture fumes at the source thereby preventing fumes escaping into the workplace. They also filter hazardous particles and gasses which would otherwise be pumped into the outside environment causing pollution. Using an internal filter system also avoids issues with environmental regulations and potential complaints from neighboring businesses about fumes and odors. LEV systems sit next to the process and the extraction rate can be altered precisely to suit the application. Fancort machines are also easy to move if the process moves. LEV systems have additional benefits over external exhaust systems.
HEPA Main Filters
MAIN FILTERS
Fancort use specialised combinations of filter media to capture particles, gases and vapours generated by industrial processes such as laser engraving, laser marking, hand and machine soldering, ink jet printing and many others. Each filter has a unique serial number and is individually tested and certified to ensure performance and safety.
Fanwort HEPA (High Efficiency Particulate Air) filter elements are precision manufactured from a pleated material that incorporates reinforcing strips which separate the pleats and help prevent airflow vibration or collapse. Additionally, air equalization plates are used between the layers of media to further reinforce the filter housing and to distribute the airflow across the filter to ensure all of the filter media is used.
Built to suit a wide range of production environments
Fancort’s fume extraction systems are built to suit a wide range of production environments, offering consistent performance and safety in applications from precision soldering to heavy-duty laser processing. All models feature high-efficiency HEPA filtration that captures 99.997% of particles down to 0.3 microns, along with durable welded stainless steel housings and quiet, low-energy brushless motors for continuous operation. Adjustable airflow is standard across the line, with many units featuring automatic flow control to maintain constant extraction rates even as filter conditions change.
Entry-level systems like the FF-100C and FFB-100 are ideal for small-scale soldering setups or benchtop stations. They provide reliable performance with compact footprints, basic digital controls, gas and particle sensors, blocked filter alerts, and easy-to-change filters. The FF-100CX builds on that with enhanced chemical filtration options, making it well-suited for applications that generate vaporous or corrosive byproducts.
Mid-tier models such as the FF-200, FF-400, and FF-400i add more advanced features including digital graphic displays, real-time airflow readings, filtered air temperature monitoring, and remote machine interfaces. These are designed for medium-sized operations that require closer system oversight and integration into broader process controls.
As demands scale up, the FF-800 and FF-1500/2000 units offer larger airflow capacities and enhanced control systems. These are ideal for high-volume or multi-station environments, balancing powerful extraction with user-friendly interfaces and robust internal diagnostics. For even greater throughput, the FF-5000 delivers industrial-grade performance with comprehensive monitoring tools and the ability to support intensive processes that generate significant fume loads.
Meanwhile, the FF-400A stands as a reliable mid-level option that retains core features like filter blockage warnings, gas and particle sensing, and stainless steel construction, but with a more streamlined interface for users who don’t require full digital display capabilities.
Across the entire range, features like reverse airflow to prevent condensation, low-maintenance filter access, and remote system monitoring are thoughtfully integrated to improve operator safety, reduce maintenance downtime, and ensure compliance with health and safety standards like OSHA, NIOSH, and COSHH.
Sample Video
- Fume Extractor
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Fancort Fume Extractors are compliant with standards such as OSHA, NIOSH, COSHH, and others, these fume extractors effectively remove harmful dust, smoke, and fumes right at the source, ensuring clean air without the need for expensive building modifications or external venting.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
Certified Compatible Robots
Benchtop
Available in Contact and Laser.
Gantry
Available in Contact and Laser.
SCARA
Available in Contact and Laser.
6-Axis
Available in Contact and Laser.
Modules
Available in Contact and Laser.
Certified Compatible Platforms
Twin-Table Benchtop
Available in Contact and Laser.
Stand-Alone Gantry
Available in Contact and Laser.
Twin-Table Gantry
Available in Contact and Laser.
SCARA Cell
Available in Contact and Laser.
Stand-Alone Cell
Available in Contact and Laser.
Inline Cell
Available in Contact and Laser.
AutoBlocks
Available in Contact and Laser.
Robotic Soldering Add-ons
Fancort’s robotic soldering add-ons, including laser and contact soldering solutions, deliver unmatched precision and efficiency. Designed for seamless integration with robotic systems, these add-ons enhance soldering quality while increasing production speed. Ideal for diverse applications, they ensure reliability and adaptability to meet the evolving demands of modern automated manufacturing.
- Contact Soldering
Contact Soldering Add-ons
Standard Feeder
The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.
CONTACT SOLDERING
Brush Cleaner
Automated cleaner for irons tip that removes carbides, stannous tin oxides, and other impurities caused from soldering operations. This ensures that the soldering tips maintain optimal thermal conductivity and performance.
CONTACT SOLDERING
Uni-tester
This device is used for measuring soldering iron tip temperature, tip to ground potential, and tip to ground resistance.
- Considering the installation of this device , the sensor unit comes separated from the main control unit.
- Data transmission to external devices is possible by using RS232C connection.
- Tip to ground potential and tip to ground resistance measurement complies with the following standards: MIL STD 2000 (2000A) / IPC J STD 001G / IEC 61191 1 (Ed3/2018)
CONTACT SOLDERING
Traceability
Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.
CONTACT SOLDERING
Custom Fixturing
Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.
CONTACT SOLDERING
Soldering Tips
Designed to transfer heat from the soldering iron to the components and solder, enabling the melting of solder to form electrical connections. Made with high-quality materials to ensure durability, and consistent performance.
CONTACT SOLDERING
Clean Cut Feeder
The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.
CONTACT SOLDERING
Tip Position Corrector
Adjusts tip slippage caused from thermal expansion, burning out or others. It never requires resetting conditions or reconfiguration. Its fully automated. Managing unexpected slippage is essential for maintaining consistent quality.
CONTACT SOLDERING
Fiducial Correction
Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.
CONTACT SOLDERING
AOI Vision Sensor
High-Performance Vision Sensor with AI capabilities.
1. Presence/Absence detection of features, patterns, edges, and circles.
2. Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.
CONTACT SOLDERING
Airblow
Air blower, vacuum type. Reduces debris scattering. Built-in solenoid valve. It uses compressed air to blow away unwanted particles, which helps in maintaining a clean and efficient soldering process.
CONTACT SOLDERING
Enhance Your Soldering Operations with Premium Add-Ons!
Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.
✅ CONTACT SOLDERING ADD-ONS
Achieve consistent solder quality with precision tools.
Enhance performance with optional feeders, preheaters, and soldering tip upgrades.
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Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.
Robotic Soldering Sitemap
SERVICES
Robotic Soldering Automation
CONTACT SOLDERING
Contact Soldering
Desktop Contact
UNIX-DF404S
UNIX-DF304S
UNIX-DF204S
VISION SYSTEMS
Teaching Aid
Fiducial Correction System
Max Machine Vision
LASER SOLDERING
Laser Soldering
Desktop Laser
UNIX-DF303L
IRON SOLDERING
Iron Soldering
CONSUMABLES
Soldering Tips
SOLDERING KITS
Contact Soldering Kit USP5
Laser Soldering Kit ULD-02
• SUPPORT
Online Support
On-site Support