Rotary Soldering for High-volume manufacturing

The AutoBlocks Rotary Soldering System is composed by Japan Unix SCARA soldering robot HFR and the Autoblocks Control Block. This system combines high-speed 5-axis SCARA motion with advanced automation for superior soldering precision. Reaching speeds of 7,128 mm/sec, it ensures repeatable accuracy and seamless operation.

The Autoblocks Control Block enables real-time monitoring, process control, and traceability, ensuring consistent quality. Supporting iron and laser soldering, it integrates vision systems, MES scanners, and customizable setups, making it ideal for demanding high-volume production.

About

AutoBlocks’ Japan Unix Rotary Soldering Systems provide cutting-edge automation, precision, and efficiency for high-volume manufacturing. The UNIX-HFR, a SCARA-type 5-axis soldering robot, is optimized for soldering applications with both iron and laser soldering methods. Featuring high-speed circular motion, the system delivers unmatched repeatability and accuracy, making it ideal for mass production environments that demand reliability and flexibility.

Now seamlessly integrated with the Autoblocks Control Block, this advanced soldering solution offers a next-generation control architecture, allowing manufacturers to achieve higher efficiency and traceability in automated soldering processes. The Autoblocks Control Block provides centralized management of soldering parameters, real-time monitoring, and intelligent process adjustments, ensuring consistent quality and optimized cycle times.

Main Features

SEAMLESS INTEGRATION & HIGH-SPEED PERFORMANCE

• 5-Axis SCARA Motion – Achieves speeds up to 7,128 mm/sec, ensuring fast and precise soldering for mass production.
  
• Adjustable Stroke Lengths – Available in 350mm, 450mm, and 550mm, providing flexibility for various application requirements.
  
• Advanced Circular Motion – Optimized for both contact and laser soldering with high repeatability and rigidity.
  

AUTOBLOCKS CONTROL BLOCK FOR ENHANCED AUTOMATION

• Centralized Robot & Process Control – Manages the entire soldering operation, from robot movement to solder feeding and heating.
  
• Real-Time Process Monitoring – Ensures precise temperature regulation and solder application, reducing defects.
  
• Intelligent Traceability System – Supports data logging, barcode scanning, and seamless integration into MES systems.

STANDARD CONFIGURATION FOR CONTACT SOLDERING

• Autoblocks-Controlled Robot & Soldering Operation – Provides intuitive programming and operation with real-time feedback.
  
• High-Precision Solder Feeder – Easy reel changes for uninterrupted production.
  
• Advanced Iron Tip Cleaner – Air-blower type for maintaining tip longevity and performance.
  
• Robust Heater & Temperature Regulator – CA sensor ensures stable heat distribution for precise soldering.
  
• Quick-Change Soldering Head – Enables tool-free tip and heater replacement within one minute.
  
• Teaching Pendant Interface – Simplifies control and configuration.

OPTIONAL ADD-ONS FOR BETTER PERFORMANCE

• Lock-On Mechanism – Maintains a steady solder feeding position.
  
• Clean-Cut Feeder – Minimizes flux splatter and solder ball formation.
  
• Durable Solder Irons – Engineered for 20,000+ cycles.
  
• Integrated Traceability & Vision Systems – Fiducial correction, MES scanner, and auto inspection for defect-free production.
  
• Return Conveyor & Twin Table Setup – Enables seamless operation and increased throughput.
  

Sample Videos