The hot-bar soldering process is a specialized method used for connecting electronic components through a heat-activated soldering technique. This process involves using a heated bar or blade that applies both heat and pressure to the solder joint, facilitating the melting of solder material between the components being joined.
- PHM1-1
- PHM2-2
- ACFB-A1S BONDER
PMH1-1 Pulse Heated Machine
PHM1-1 PULSE HEATED MACHINE
The PHM1-1 Pulse Heated Machine is designed for precision soldering applications such as TAB, FPC, ACF, and LCD & PCB assembly. It features rapid heat-up and air-cooled technology for fast cooling, ensuring efficient operation. Equipped with a Panasonic PLC and advanced PID control, it offers precise management of heat time, pressure, and temperature for safe and accurate performance.
The machine's floating head design ensures even force distribution across the surface, enabling precise positioning and easy fixture replacement. Additionally, built-in circuit protection enhances safety and reliability.
HOW IT WORKS
Controlling temperature, pressure, and time is made easy through the intuitive color touch panel. Simply input the data into the PLC, and in case of any operational issues, error messages will display on-screen for quick troubleshooting. We offer a 12-month warranty on the PHM1-1 under normal use.
PMH2-2 Pulse Heated Machine
(Rotary Turntable Model)
PHM2-2 PULSE HEATED MACHINE
ROTARY TURNTABLE MODEL
The PHM2-2 Pulse Heated Machine with Rotary Turntable is a high-precision, versatile tool tailored for industrial applications that demand meticulous control over heating and bonding processes. Featuring a rotary turntable and pulse heating technology, it is ideal for high-volume, automated production environments, delivering both efficiency and exceptional quality.
KEY FEATURES
Pulse Heating Technology: Employs pulse heating for precise control of heating cycles. This technology provides rapid heat-up and cool-down, optimizing both efficiency and accuracy in bonding processes.
Rotary Turntable Design: Equipped with a rotary turntable for continuous or semi-continuous operation, perfect for high-volume production. This design allows sequential processing of multiple parts, minimizing downtime between cycles.
Precision Control: Offers highly accurate temperature regulation through integrated feedback systems, ensuring the desired thermal profile is maintained throughout the process, which is essential for applications requiring consistent thermal performance.
Versatile Applications: Suitable for a variety of processes, including electronics assembly, thermocompression bonding, soldering, and any other tasks requiring controlled heating.
Automation Ready: Easily integrates into automated production lines to boost throughput and consistency. The turntable design is particularly
advantageous for handling multiple parts with minimal manual intervention in automated environments.
TYPICAL APPLICATIONS
Electronics Assembly: Ideal for attaching components like connectors, flex circuits, and small parts to PCBs (Printed Circuit Boards).
Thermocompression Bonding: Perfect for bonding materials using heat and pressure, commonly used in semiconductor packaging and other
high-precision electronics applications.
Soldering: Provides precise control over temperature and heating duration, safeguarding delicate components from damage during soldering.
Medical Device Manufacturing: Utilized in producing medical devices where accurate and reliable bonding of components is critical.
ACFB-A1S All-in-one ACF Bonder
ACFB-A1S
ALL-IN-ONE ACF BONDER
The ACFB-A1S All-In-One ACF Bonder is a specialized machine designed for electronics manufacturing, particularly for bonding Anisotropic Conductive Film (ACF). ACF is crucial for creating electrical connections in applications such as LCD displays, touch panels, and flexible circuits.
KEY FEATURES AND FUNCTIONS
All-in-One Design: Integrates multiple functions into a single machine, including ACF tape cutting, positioning, bonding, and inspection. This consolidated design boosts efficiency and eliminates the need for multiple machines.
High Precision: Engineered for precise alignment and bonding, ensuring reliable electrical connections and high-quality output with every application.
User-Friendly Interface: Equipped with an intuitive control system, often featuring a touch screen interface for easy parameter setting and real-time process monitoring.
Temperature and Pressure Control: Delivers precise control over bonding temperature and pressure, ensuring optimal bonding performance and high-quality results.
Versatility: Handles a wide range of ACF materials and accommodates various sizes and shapes of substrates, making it adaptable to diverse production needs.
Automation Features: Includes automatic tape feeding, cutting, and alignment to increase productivity and ensure consistency across all production cycles.
Quality Assurance: Equipped with advanced inspection systems to guarantee bond quality, reducing defects and ensuring a reliable final product.
The ACFB-A1S All-In-One ACF Bonder is an essential tool for the modern electronics manufacturing process, enhancing both efficiency and reliability in production.
- Video Demo 01
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: The PHM-1 Pulse Heated Machine is specially designed to press solder for TAB, FPC, ACF, etc. and for LCD & PCB for its function of high-speed heat up and fast cooling down the compress air. This machine adopted the PLC from Panasonic of Japan with its advanced PID control commands to have precise & safety control over the heat time, pressure, & temperature. Its unique design of the floating head can make sure the force to be averaged on the surface, pressed location precisely, easy and fast replacement of fixtures. This device also equipped with circuit protection. It's extremely simple to control the change of the temperature, pressure, & time with input data through the color touch panel into. the PLC. Besides, error messages will be shown on the color screen during failure and malfunction of operation. Our company provides 12 months warranty period to this machine under normal use. We welcome all valuable suggestions to improve our products to meet our customers' satisfactions.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
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Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.