Robotic Soldering Vision Systems and Sensors

Features

• High Performance Vision Sensor With Adjustable RGB Lighting
  
• Presence/Absence Detection of Features, Patterns, Edges, and Circles
  
• Edge Learning-based Sortation
  
• Ethernet communication with TCP/IP, Profinet, Ethernet/IP, SLMP, and FTP for saving data

Demo: Solder Quality Inspection

• Vision system can be trained to accept or reject PCBs based on solder quality and presence of defects.
  
• System can inspect a region containing a single solder pad or multiple pads.
  
• Train your system to make a confident model.

Keyence IV Series

Beyond its predecessors. It excels in detecting parts without the need for precise positioning adjustments, ensuring correct part quantities and placements, and accurately identifying and tallying targets even in challenging conditions. Renowned for its simplicity and reliability, the IV Series has been further fortified in the IV4, boasting increased brightness, versatile field-of-view options, and finely tuned built-in hardware that ensures robust performance in varying environmental conditions such as ambient lighting and subtle surface changes. With its enhanced AI tools, the IV4 effortlessly tackles applications that traditional vision sensors find challenging.

Modern AI-powered vision technology can detect components without requiring precise positioning, verify correct quantities and placements, and reliably identify targets even in challenging manufacturing environments. By combining advanced imaging, intelligent processing, and adaptive inspection algorithms, vision sensors deliver stable performance despite variations in lighting, part appearance, surface conditions, and production tolerances. Their ability to learn acceptable product characteristics enables more reliable inspections while reducing the limitations commonly associated with conventional rule-based vision systems.

Features

• Enables reliable 100% inspection of production output.
  
• Supports a wide range of inspection applications within a single platform.
  
• Designed for intuitive operation, minimizing the need for specialized vision expertise.
  
• Delivers consistent and repeatable inspection results.
  
• Evaluates the entire target surface, maintaining stability even when parts are slightly misaligned.
  
• Captures clear, high-quality images for accurate analysis and defect detection.
  
• Flexible setup options allow configuration through a dedicated handheld controller, display monitor, or PC.

AI-Assisted Automatic Teaching and Inspection

AI Powered Vision Systems

AI-powered vision systems combine advanced image analysis with traditional rule-based inspection tools to solve a wide range of manufacturing challenges. From presence verification and defect detection to product classification and character recognition, these systems provide a reliable and easy-to-deploy solution for improving quality, reducing errors, and increasing process consistency.

Features

• High-performance imaging with integrated adjustable illumination.
  
• Detection of features, patterns, edges, shapes, and assembly conditions.
  
• AI-assisted classification for reliable product differentiation and defect identification.
  
• Industrial communication support for seamless integration with PLCs, robots, MES platforms, and factory automation systems.
  
• Fast deployment with intuitive setup and minimal programming requirements.
  
• Consistent inspection performance despite variations in lighting, positioning, and product appearance.

Case Studies