Robotic Soldering - Powered by
Robotic Soldering - Powered by
USP5 Soldering Module: 30-Day Trial
UNIX LITE KIT Desktop Soldering Robot: 30-Day Trial
About Fancort-Japan Unix Robotic Soldering
What is Robotic Soldering?
Robotic soldering is when a robot joins different elements, parts, and or components by employing molten metal and placing it at the exact point to achieve fusion.
What are the advantages of Fancort-Japan Unix Automated Robotic Soldering?
Some advantages are: consistent high-quality joints, lower operator skills needed, and up to 2x productivity.
How robotic soldering can replace older forms of soldering?
The robotic soldering process is typically faster because an operator can load while the robot is simultaneously soldering.
What differentiators can Fancort provide?
We offer custom and in-line turn-key solutions for high-volume processes, including assembly, dispensing, screw driving, inspection, and other ancillary procedures.
Available Soldering Technologies
Please select an option from the TAB panel below.
- Contact Soldering
- Laser Soldering
- Custom Systems
Contact Soldering
Contact soldering is available in benchtop and cell.
The new generation desktop soldering robot for Industry 4.0 and IoT. UNIX-DF Series have improved its network function and robotic motion.
Fancort offers 3 types of robotic desktop soldering according to PCB size. These are also applicable and optimized for laser soldering. One of the main features is connecting to factory network and making operation visible in real time.
Universal and Complex Dedicated Fixturing available, built and designed in-house.
Typical Robotic Soldering Automation System Pricing:
Contact Soldering Base Setup Starting at - $25K+
Contact Soldering Benchtop DF Starting at - $45K+
The new generation desktop soldering robot for Industry 4.0 and IoT. UNIX-DF Series have improved its network function and robotic motion. Fancort offers 3 types of robotic desktop soldering according to PCB size. These are also applicable and optimized for laser soldering. One of the main features is connecting to factory network and making operation visible in real time. Universal and Complex Dedicated Fixturing available, built and designed in-house.
Typical Robotic Soldering Automation System Pricing:
Contact Soldering Base Setup Starting at - $25K+
Contact Soldering Benchtop DF Starting at - $45K+
Laser Soldering
Laser soldering is available in benchtop and cell.
Fancort offers the latest Robotic Soldering Technology using Japan UNIX is the world leader in laser soldering systems with spot sizes as small as 0.1mm.
Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser system in our process development lab available for sampling and process development.
Universal and Complex Dedicated Fixturing available, built and designed in-house.
Typical Robotic Soldering Automation System Pricing:
Laser Setup Starting at - $185K USD+
Fancort offers the latest Robotic Soldering Technology using Japan UNIX is the world leader in laser soldering systems with spot sizes as small as 0.1mm.
Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser system in our process development lab available for sampling and process development.
Universal and Complex Dedicated Fixturing available, built and designed in-house.
Typical Robotic Soldering Automation System Pricing:
Laser Setup Starting at - $185K USD+
Gantry Soldering Platforms
Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot. This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).
Equipped with 4-axis/3-axis orthogonal robot. User-friendly teaching program specially designed for soldering. Supports both iron soldering and laser soldering methods. Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
Universal and Complex Dedicated Fixturing available, built and designed in-house.
Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot. This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).
Equipped with 4-axis/3-axis orthogonal robot. User-friendly teaching program specially designed for soldering. Supports both iron soldering and laser soldering methods. Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
Universal and Complex Dedicated Fixturing available, built and designed in-house.
Inline Soldering Robots
The world-best soldering robot for inline with an AC servo motor. SOLDER MEISTER 700 Series, top-class model were developed in order to achieve soldering automation for mass production. It solves a variety of automated production issues with its flexible multi-axis joints.
Various applications can also be additional for automation and soldering problems.
The series have achieved high speed, accuracy and quality, which are able to automate even difficult soldering application samples. Here is the ultimate soldering robot, which will solve your issues.
The world-best soldering robot for inline with an AC servo motor. SOLDER MEISTER 700 Series, top-class model were developed in order to achieve soldering automation for mass production. It solves a variety of automated production issues with its flexible multi-axis joints.
Various applications can also be additional for automation and soldering problems.
The series have achieved high speed, accuracy and quality, which are able to automate even difficult soldering application samples. Here is the ultimate soldering robot, which will solve your issues.
Custom Systems
At Fancort, we specialize in providing custom soldering solutions designed to meet the unique needs of your production line. Whether you're looking for high-precision soldering for delicate components or a robust system to handle high-volume tasks, our tailor-made systems offer the perfect blend of accuracy and efficiency. With advanced features, user-friendly interfaces, and exceptional reliability, our soldering systems can be customized to integrate seamlessly into your existing workflow, optimizing both productivity and quality. Let Fancort’s expertise help elevate your soldering process to the next level.
Integrate in your own platform
Contact Soldering Modules
(For integration with existing equipment) Japan unix has incorporated the core technologies from its accumulated soldering expertise into various robotic soldering equipment and unit products.
Contact soldering modules technology will enable existing machines automate soldering operation. Soldering controllers manage both soldering temperature and the amount of solder alloy. Japan unix differentiates soldering modules with our confident experience, which will bring differentiated advantages to customers. Machine must have the feature of solder feeder, heating mechanism such as an iron tip soldering head and soldering unit.
(For integration with existing equipment) Japan unix has incorporated the core technologies from its accumulated soldering expertise into various robotic soldering equipment and unit products.
The contact soldering modules technology will enable existing machines automate soldering operation. Soldering controllers manage both soldering temperature and the amount of solder alloy. Japan unix differentiates soldering modules with our confident experience, which will bring differentiated advantages to customers. Machine must have the feature of solder feeder, heating mechanism such as an iron tip soldering head and soldering unit.
Laser Soldering Modules
(For integration with existing equipment) Japan unix has incorporated the core technologies from its accumulated soldering expertise into various robotic soldering equipment and unit products.
Laser soldering modules are composed of: Laser head and a laser controller / generator. The laser head irradiates the selected area with the laser beam focused in the proper spot size transmitted through an optical fiber from the laser. The laser generator controls the laser output value, which is key to laser soldering. Machine must have the feature of solder feeder, heating mechanism such as a laser soldering head and laser soldering unit.
Induction Soldering
Induction soldering is often used in manufacturing processes for products that require a strong and reliable joint, such as automotive parts, electronics, and plumbing fixtures. It offers several advantages, including faster heating times, precise temperature control, and reduced energy consumption. Additionally, induction soldering can be automated and integrated into production lines, increasing efficiency and productivity.
Software
- Soldering Manager Software
- FOS Fancort Operating System
Discover the Soldering Manager software
Soldering Manager is the leading software app to control your soldering operation; synced with FOS. With Soldering Manager, you can monitor the soldering robot's status and automatically collect and store process data.
FOS® (Fancort Operating System) is Fancort’s software
platform for industrial automation technology.
Available Platforms
Benchtop
Available in Contact and Laser.
Gantry
Available in Contact and Laser.
SCARA
Available in Contact and Laser.
6-Axis
Available in Contact and Laser.
AutoBlocks
Available in Contact and Laser.
Modules
Available in Contact and Laser.
Twin-Table Benchtop
Available in Contact and Laser.
Twin-Table Gantry
Available in Contact and Laser.
Stand-Alone Gantry
Available in Contact and Laser.
SCARA Cell
Available in Contact and Laser.
Custom Stand-Alone
Available in Contact and Laser.
Custom Inline
Available in Contact and Laser.
Soldering Process
Pre-Heat: In both processes, the temperature is gradually raised to prevent thermal shock to sensitive components. Flux is applied to clean the surfaces and promote better bonding.
Heating: For contact soldering, a heated iron tip is used to transfer heat to the joint, melting the solder. In laser soldering, a focused laser beam is activated to rapidly heat the solder and components, ensuring precise control over the temperature to avoid damage.
Post-Heat: Solder is applied to the joint in both methods. In contact soldering, the molten solder fills gaps and forms a solid connection. In laser soldering, the solder melts and flows into place, creating a strong bond without overheating surrounding areas.
Cooling: The iron tip or laser is removed, and the joint is allowed to cool, solidifying the solder and ensuring a reliable electrical and mechanical connection.
Both techniques ensure a secure solder joint but differ in their heat application—contact soldering uses a heated iron, while laser soldering uses a focused beam of light.
Pre-Heat: In both processes, the temperature is gradually raised to prevent thermal shock to sensitive components. Flux is applied to clean the surfaces and promote better bonding.
Heating: For contact soldering, a heated iron tip is used to transfer heat to the joint, melting the solder. In laser soldering, a focused laser beam is activated to rapidly heat the solder and components, ensuring precise control over the temperature to avoid damage.
Post-Heat: Solder is applied to the joint in both methods. In contact soldering, the molten solder fills gaps and forms a solid connection. In laser soldering, the solder melts and flows into place, creating a strong bond without overheating surrounding areas.
Cooling: The iron tip or laser is removed, and the joint is allowed to cool, solidifying the solder and ensuring a reliable electrical and mechanical connection.
Both techniques ensure a secure solder joint but differ in their heat application—contact soldering uses a heated iron, while laser soldering uses a focused beam of light.
Pre-Heat: In both processes, the temperature is gradually raised to prevent thermal shock to sensitive components. Flux is applied to clean the surfaces and promote better bonding.
Heating: For contact soldering, a heated iron tip is used to transfer heat to the joint, melting the solder. In laser soldering, a focused laser beam is activated to rapidly heat the solder and components, ensuring precise control over the temperature to avoid damage.
Post-Heat: Solder is applied to the joint in both methods. In contact soldering, the molten solder fills gaps and forms a solid connection. In laser soldering, the solder melts and flows into place, creating a strong bond without overheating surrounding areas.
Cooling: The iron tip or laser is removed, and the joint is allowed to cool, solidifying the solder and ensuring a reliable electrical and mechanical connection.
Both techniques ensure a secure solder joint but differ in their heat application—contact soldering uses a heated iron, while laser soldering uses a focused beam of light.
IPC J-STD-001 STANDARD SOLDERING REQUIREMENTS
Shop Now
We can customize to fit your needs, for more information, click on the button or contact:
Contact us! We'll respond in under 30 minutes.
Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.