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The Hidden Costs of Manual Soldering Are Draining Your Profits
Ever wonder how much time, money, and frustration manual soldering is costing you?
- Defective joints mean rework, scrap, and unhappy customers.
- Every operator solders a little differently—some get it right, others don’t.
- Finding and keeping skilled labor? A constant headache.
Now imagine if every solder joint was perfect—consistent, reliable, and hassle-free. With Japan Unix Robotic Soldering, you get flawless results every time. No guesswork. No waste. Just higher quality and lower costs.
💡 THE REAL QUESTION: WHAT HAPPENS IF NOTHING CHANGES?
Defects, labor shortages, and inefficiencies aren’t going away on their own. Six months from now, will things be better—or worse?
Let’s fix it today.
📩 Reach out and take control of your soldering process.
The Hidden Costs of Manual Soldering Are Draining Your Profits
Ever wonder how much time, money, and frustration manual soldering is costing you?
🔹 Defective joints mean rework, scrap, and unhappy customers.
🔹 Every operator solders a little differently—some get it right, others don’t.
🔹 Finding and keeping skilled labor? A constant headache.
Now imagine if every solder joint was perfect—consistent, reliable, and hassle-free. With Japan Unix Robotic Soldering, you get flawless results every time. No guesswork. No waste. Just higher quality and lower costs.
💡 THE REAL QUESTION: WHAT HAPPENS IF NOTHING CHANGES?
Defects, labor shortages, and inefficiencies aren’t going away on their own. Six months from now, will things be better—or worse?
Let’s fix it today.
📩 Reach out and take control of your soldering process.
About Fancort-Japan Unix Robotic Soldering
WHAT IS ROBOTIC SOLDERING?
Robotic soldering is when a robot joins different elements, parts, and or components by employing molten metal and placing it at the exact point to achieve fusion.
WHAT ARE THE ADVANTAGES OF FANCORT-JAPAN UNIX AUTOMATED ROBOTIC SOLDERING?
Some advantages are: consistent high-quality joints, lower operator skills needed, and up to 2x productivity.
HOW ROBOTIC SOLDERING CAN REPLACE OLDER FORMS OF SOLDERING?
The robotic soldering process is typically faster because an operator can load while the robot is simultaneously soldering.
WHAT DIFFERENTIATORS CAN FANCORT PROVIDE?
We offer in-line turn-key solutions for high-volume processes, including assembly, dispensing, screw driving, inspection, and other ancillary procedures.
Available Soldering Technologies
Laser Soldering
Touchless Soldering
Contact Soldering
Precise, Safe and Practical
Soldering Process
Pre-Heat: In both processes, the temperature is gradually raised to prevent thermal shock to sensitive components. Flux is applied to clean the surfaces and promote better bonding.
Heating: For contact soldering, a heated iron tip is used to transfer heat to the joint, melting the solder. In laser soldering, a focused laser beam is activated to rapidly heat the solder and components, ensuring precise control over the temperature to avoid damage.
Post-Heat: Solder is applied to the joint in both methods. In contact soldering, the molten solder fills gaps and forms a solid connection. In laser soldering, the solder melts and flows into place, creating a strong bond without overheating surrounding areas.
Cooling: The iron tip or laser is removed, and the joint is allowed to cool, solidifying the solder and ensuring a reliable electrical and mechanical connection.
Both techniques ensure a secure solder joint but differ in their heat application—contact soldering uses a heated iron, while laser soldering uses a focused beam of light.
Pre-Heat: In both processes, the temperature is gradually raised to prevent thermal shock to sensitive components. Flux is applied to clean the surfaces and promote better bonding.
Heating: For contact soldering, a heated iron tip is used to transfer heat to the joint, melting the solder. In laser soldering, a focused laser beam is activated to rapidly heat the solder and components, ensuring precise control over the temperature to avoid damage.
Post-Heat: Solder is applied to the joint in both methods. In contact soldering, the molten solder fills gaps and forms a solid connection. In laser soldering, the solder melts and flows into place, creating a strong bond without overheating surrounding areas.
Cooling: The iron tip or laser is removed, and the joint is allowed to cool, solidifying the solder and ensuring a reliable electrical and mechanical connection.
Both techniques ensure a secure solder joint but differ in their heat application—contact soldering uses a heated iron, while laser soldering uses a focused beam of light.
Pre-Heat: In both processes, the temperature is gradually raised to prevent thermal shock to sensitive components. Flux is applied to clean the surfaces and promote better bonding.
Heating: For contact soldering, a heated iron tip is used to transfer heat to the joint, melting the solder. In laser soldering, a focused laser beam is activated to rapidly heat the solder and components, ensuring precise control over the temperature to avoid damage.
Post-Heat: Solder is applied to the joint in both methods. In contact soldering, the molten solder fills gaps and forms a solid connection. In laser soldering, the solder melts and flows into place, creating a strong bond without overheating surrounding areas.
Cooling: The iron tip or laser is removed, and the joint is allowed to cool, solidifying the solder and ensuring a reliable electrical and mechanical connection.
Both techniques ensure a secure solder joint but differ in their heat application—contact soldering uses a heated iron, while laser soldering uses a focused beam of light.
Software
- AutoBlocks Operating System
- Soldering Manager Software
AutoBlocks™ Operating System
AutoBlocks™ Operating System is Fancort’s software
platform for industrial automation technology.
Discover the Soldering Manager software
Soldering Manager is the leading software app to control your soldering operation; synced with FOS. With Soldering Manager, you can monitor the soldering robot's status and automatically collect and store process data.
Contact Soldering Sample Videos
- Video Demo 01
- Video Demo 02
- Video Demo 03
- Video Demo 04
- Video Demo 05
- Video Demo 06
- Video Demo 07
- Video Demo 08
- Video Demo 09
- Video Demo 10
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Robotic Soldering.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
IPC J-STD-001 STANDARD SOLDERING REQUIREMENTS
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Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.