Mass Production Gantry Machines
Gantry Soldering Robot
Please select a model from the TAB panel below.
- TWIN TABLE
- IN-LINE
- STAND ALONE
TWIN TABLE GANTRY SOLDERING CELL
- General
- Sample Video
General
About
The twin-table gantry soldering machine has two separate work areas that can operate independently or simultaneously. This allows for greater flexibility and efficiency in the soldering process, as one table can be loaded with materials while the other is being soldered. Additionally, twin-table gantry soldering machines can often be configured to have different tooling or processes on each table, further increasing their versatility.
Features
Twin tables. Equipped with 4-axis/3-axis gantry robot. User-friendly teaching program specially designed for soldering.
Supports both iron soldering and laser soldering methods. Numerous options including: Automated Flux Dispenser,
AOI, Vision system for fiducial correction, traceability, auto-program selection. image processing, thermometer, and
QR scanner. Add additional axes.
Twin Table Gantry
This is our largest-flexible twin table gantry platform with our best-selling desktop robot. This is considered the best option for a mass production line as well as large size printed circuit board assemblies (PCBA).
Features
・ Easy setup
・ Most powerful 250W.
・ Twin table.
・ FOS automation software.
・ Equipped with a 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Supports contact, iron, and laser soldering methods.
・ Numerous options including changing shaft length, image processing, thermometer, custom fixture, and QR scanner.
IN-LINE GANTRY SOLDERING CELL
- General
- Sample Video
General
Middle Type
・Working area – 300mm×275mm
・New and improved heater
・LAN (Ethernet), COM port
・X,Y axis – 900mm/sec
・Z axis – 400mm/sec
・Built-in soldering controller
Solder Meister
The new generation desktop soldering robot for Industry 4.0 and IoT. UNIX-DF Series have improved its network function and robotic motion. Three types, according to PCB size.
These are also applicable and optimized for laser soldering. It can connect with network, which can visualize each soldering process and result. The additional two axes facilitate penetration angles or rotate PCB, which make difficult soldering component possible from now on.
Features
• New heater improves heating and soldering mechanism.
• Productivity is highly improved by increasing rigidity and process speed.
• Connect with network and visualize the soldering operation process in real time.
• Two additional axes enables complex PCB and components soldering easily.
• Fully correspondent to laser soldering system.
IN-LINE GANTRY
Automated In-line Robotic Soldering Cells
An in-line gantry soldering cell is a robotic system used in manufacturing for automated soldering processes. It typically consists of a gantry system and a conveyor system. Its primary function is to precisely position, solder, and assemble electronic components onto PCBs (Printed Circuit Boards) or other devices in a production line. The system can be programmed to handle various soldering tasks, ensuring accuracy, repeatability, and efficiency in the soldering process.
STAND ALONE GANTRY SOLDERING CELL
- General
- Sample Video
General
Custom robotic soldering cells - Automated lines
Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot. This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).
Features
・ Equipped with 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Supports both iron soldering and laser soldering methods.
・ Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
・ Add additional axes.
Stand-Alone Gantry Soldering Cell
Introducing the Future of Soldering: Fancort Custom Robotic Soldering Cells!
Our robotic soldering cell is engineered to deliver unparalleled precision, ensuring consistent soldering quality with minimal defects.
• Monitor and manage production remotely.
• Real-time data insights enable proactive decision-making and streamlined operations.
• Our robotic soldering solution minimizes solder consumption while maintaining exceptional quality.
• Equipped with advanced safety features, ensuring a secure working environment for your operators.
Custom robotic soldering cells
Soldering Manager (software)
Downloads
FAQs
Contact Soldering (Desktop and Inline Apps)
Q: What are the advantages of contact soldering?
A: Consistently high quality joints, lower operator skill, up to 2x productivity.
Q: Is robotic soldering faster than hand soldering?
A: Yes, a robotic soldering process is typically faster because an operator can load while the robot is simultaneously soldering.
Q: I have a high product mix. How do I address fixturing?
A: Fancort is an expert fixture designer with the ability to develop quick change and flexible fixturing options.
Q: Does Japan Unix/Fancort offer custom and in-line turn-key solutions?
A: Absolutely, Japan Unix and Fancort can both offer solutions for high volume processes including assembly, dispense, screw driving, inspection and other ancillary processes.
Q: What is the typical Japan Unix tip life? How much do tips costs?
A: Japan Unix tips provide industry-leading tip life in the range of 20,000 — 25,000 hits depending on the application. Tips are typically half the cost of competitive offerings with integrated heating elements.
Q: How do I determine if my application is a good candidate for robotic soldering?
A: Fancort offers free application reviews. If the process meets our standards then we proceed to a consultative proof of concept phase where we may run samples and develop fixturing concepts.
Laser Soldering (Desktop and Inline Apps)
Q: What are the most common reasons to select laser soldering technologies?
A: Micro Soldering (0.02mm spot), non-contact (allows for reflow only), no iron tip consumables, automatic spot size change.
Q: Is laser soldering faster than contact soldering?
A: Laser soldering can be slightly faster because it eliminates some mechanical movement or when used only to reflow.
Q: Does Japan Unix maintain FDA safety approval to sell laser machines in the US?
A: Absolutely
Q: How are the laser positions programmed?
A: Japan Unix was the first company to develop laser soldering more than a decade ago with the patented direct line-of-sight teaching camera that allows you to look directly through the laser beam. This makes teaching easy and avoid inaccuratie due to angle distortion.
Q: Does Japan Unix offer pyrometer modulated power controls (power cruse control)?
A: Yes, Japan Unix is the leader in direct temperature measured laser control.
We can customize to fit your needs, for more information,
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Robotic Soldering Sitemap
Contact Soldering
Desktop Soldering
UNIX-DF404S
UNIX-DF304S
UNIX-DF204S
Robotic Soldering Vision Systems
Teaching Aid
Fiducial Correction System
Max Machine Vision
Laser Soldering
UNIX-DF303L
Consumables
Soldering Tips
Soldering Units
Controller
Soldering Head
Soldering Feeder
• Support
Online Support
On-site Support