Mass Production Gantry Machines
Mass Production Gantry Machines
Fancort’s Japan Unix Gantry Soldering Systems offer advanced solutions for precision soldering, combining flexibility with high-performance features. Available in stand-alone or in-line configurations, these systems support both iron and laser soldering methods and include user-friendly teaching programs.
Options like automated flux dispensers, vision systems, traceability, and conveyors enhance productivity for batch or high-volume production. Twin-table models enable simultaneous operations for increased efficiency, while customizable axes and lenses ensure adaptability for diverse manufacturing needs. Ideal for industries demanding precision and automation.
Robot Type
Benchtop
Available in Contact and Laser.
Gantry
Available in Contact and Laser.
SCARA
Available in Contact and Laser.
6-Axis
Available in Contact and Laser.
AutoBlocks
Available in Contact and Laser.
Modules
Available in Contact and Laser.
Available Platforms
Twin-Table Benchtop
Available in Contact and Laser.
Twin-Table Gantry
Available in Contact and Laser.
Stand-Alone Gantry
Available in Contact and Laser.
SCARA Cell
Available in Contact and Laser.
Custom Stand-Alone
Available in Contact and Laser.
Custom Inline
Available in Contact and Laser.
Gantry Soldering Robot
A gantry robotic soldering cell is a large-scale, automated soldering system designed for high-speed and high-precision soldering tasks. Featuring a stationary platform with a movable overhead gantry, it allows multi-point soldering on large or complex assemblies. The system integrates vision-guided alignment, flux dispensing, and real-time monitoring, making it ideal for high-volume electronics manufacturing, automotive applications, and other industries requiring consistent soldering across large surface areas.
Please select a model from the TAB panel below.
- Twin-Table
- Inline
- Stand-Alone
Twin-Table Gantry Soldering
- General
- Sample Video
ABOUT
The twin-table gantry soldering machine has two separate work areas that can operate independently or simultaneously. This allows for greater flexibility and efficiency in the soldering process, as one table can be loaded with materials while the other is being soldered. Additionally, twin-table gantry soldering machines can often be configured to have different tooling or processes on each table, further increasing their versatility.
FEATURES
Twin tables. Equipped with 4-axis/3-axis gantry robot. User-friendly teaching program specially designed for soldering. Supports both iron soldering and laser soldering methods. Numerous options including: Automated Flux Dispenser, AOI, Vision system for fiducial correction, traceability, auto-program selection. image processing, thermometer, and QR scanner. Add additional axes.
Robotic Soldering Add-ons
Fancort’s robotic soldering add-ons, including laser and contact soldering solutions, deliver unmatched precision and efficiency. Designed for seamless integration with robotic systems, these add-ons enhance soldering quality while increasing production speed. Ideal for diverse applications, they ensure reliability and adaptability to meet the evolving demands of modern automated manufacturing.
Please select an option from the TAB panel below.
- Contact Soldering
- Laser Soldering
Contact Soldering Add-ons
Standard Feeder
The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.
CONTACT SOLDERING
Brush Cleaner
Automated cleaner for irons tip that removes carbides, stannous tin oxides, and other impurities caused from soldering operations. This ensures that the soldering tips maintain optimal thermal conductivity and performance.
CONTACT SOLDERING
Uni-tester
This device is used for measuring soldering iron tip temperature, tip to ground potential, and tip to ground resistance.
- Considering the installation of this device , the sensor unit comes separated from the main control unit.
- Data transmission to external devices is possible by using RS232C connection.
- Tip to ground potential and tip to ground resistance measurement complies with the following standards: MIL STD 2000 (2000A) / IPC J STD 001G / IEC 61191 1 (Ed3/2018)
CONTACT SOLDERING
Traceability
Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.
CONTACT SOLDERING
Custom Fixturing
Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.
CONTACT SOLDERING
Soldering Tips
Designed to transfer heat from the soldering iron to the components and solder, enabling the melting of solder to form electrical connections. Made with high-quality materials to ensure durability, and consistent performance.
CONTACT SOLDERING
Clean Cut Feeder
The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.
CONTACT SOLDERING
Tip Position Corrector
Adjusts tip slippage caused from thermal expansion, burning out or others. It never requires resetting conditions or reconfiguration. Its fully automated. Managing unexpected slippage is essential for maintaining consistent quality.
CONTACT SOLDERING
Fiducial Correction
Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.
CONTACT SOLDERING
AOI Vision Sensor
High-Performance Vision Sensor with AI capabilities.
1. Presence/Absence detection of features, patterns, edges, and circles.
2. Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.
CONTACT SOLDERING
Airblow
Air blower, vacuum type. Reduces debris scattering. Built-in solenoid valve. It uses compressed air to blow away unwanted particles, which helps in maintaining a clean and efficient soldering process.
CONTACT SOLDERING
Enhance Your Soldering Operations with Premium Add-Ons!
Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.
✅ CONTACT SOLDERING ADD-ONS
Achieve consistent solder quality with precision tools.
Enhance performance with optional feeders, preheaters, and soldering tip upgrades.
📞 Ready to get started? Contact us today!
Click the button below or call us now to learn how our add-ons can transform your operations.
Laser Soldering Add-ons
Standard Feeder
The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.
LASER SOLDERING
Thermo Pro
Non-contact thermometer to control temperature. In addition to the traditional management items for laser soldering (output, time, etc.), the incorporation of Thermo Pro™ makes it possible to manage and control the temperature during soldering.
LASER SOLDERING
Multi-phi
Variable laser beam spot diameter soldering system. Laser beam spot diameters are adjustable without moving. The variable spot diameters allow ideal soldering outcomes for diverse component shapes or various land patterns.
LASER SOLDERING
Solder Wire Preheater
Preheats solder wire to minimize solder balls and flux dispersion caused by sudden heat shock during soldering. It is also effective at reducing cycle time.
LASER SOLDERING
Traceability
Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.
LASER SOLDERING
Airgun Preheater
Serves an essential role in preparing components and surfaces before soldering. Reducing thermal shock, improving solder flow, preventing cold solder joints, enhancing flux activation, and protecting sensitive components.
LASER SOLDERING
PMX 1212 Preheater
Used to heat parts or materials to a specific temperature before further processing, such as soldering, coating, or assembly. This preheating process helps improve the efficiency and quality of subsequent manufacturing steps.
LASER SOLDERING
Clean Cut Feeder
The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.
LASER SOLDERING
Twin Spot
Enables simultaneous soldering of two joints.
LASER SOLDERING
Area Laser
This laser can irradiate a wide area with uniform energy density. This enables selective SMT processes and simultaneous multi-point soldering.
LASER SOLDERING
Fiducial Correction
Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.
LASER SOLDERING
AOI Vision Sensor
High-Performance Vision Sensor with AI capabilities.
1. Presence/Absence detection of features, patterns, edges, and circles.
2. Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.
LASER SOLDERING
SVX Solder Paste Dispenser
Ideal for dispensing all medium to high viscosity pastes, epoxies, and abrasive compounds in dot and bead patters. The SVX can dispense dots as small as 0.005in in diameter.
LASER SOLDERING
Custom Fixturing
Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.
LASER SOLDERING
Enhance Your Soldering Operations with Premium Add-Ons!
Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.
✅ LASER SOLDERING ADD-ONS
Achieve consistent solder quality with precision tools.
Enhance performance with optional feeders, preheaters, and soldering tip upgrades.
📞 Ready to get started? Contact us today!
Click the button below or call us now to learn how our add-ons can transform your operations.
Twin-Table Gantry
This is our largest-flexible twin table gantry platform with our best-selling desktop robot. This is considered the best option for a mass production line as well as large size printed circuit board assemblies (PCBA).
FEATURES
- Easy setup
- Most powerful 250W.
- Twin table.
- FOS automation software.
- Equipped with a 4-axis/3-axis orthogonal robot.
- User-friendly teaching program specially designed for soldering.
- Supports contact, iron, and laser soldering methods.
- Numerous options including changing shaft length, image processing, thermometer, custom fixture, and QR scanner.
INLINE Gantry Soldering
- General
- Sample Video
CUSTOM ROBOTIC SOLDERING - AUTOMATED LINES
An in-line gantry soldering cell is a robotic system used in manufacturing for automated soldering processes. It typically consists of a gantry system and a conveyor system. Its primary function is to precisely position, solder, and assemble electronic components onto PCBs (Printed Circuit Boards) or other devices in a production line. The system can be programmed to handle various soldering tasks, ensuring accuracy, repeatability, and efficiency in the soldering process.
FEATURES
- Equipped with 4-axis/3-axis orthogonal robot.
- User-friendly teaching program specially designed for soldering.
- Supports both iron soldering and laser soldering methods.
- Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
- Add additional axes.
INLINE Gantry
An inline gantry soldering cell is a robotic system used in manufacturing for automated soldering processes. It typically consists of a gantry system and a conveyor system. Its primary function is to precisely position, solder, and assemble electronic components onto PCBs (Printed Circuit Boards) or other devices in a production line. The system can be programmed to handle various soldering tasks, ensuring accuracy, repeatability, and efficiency in the soldering process.
Stand-Alone Gantry Soldering
- General
- Sample Video
STAND-ALONE GANTRY SOLDERING
Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot. This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).c
FEATURES
- Equipped with 4-axis/3-axis orthogonal robot.
- User-friendly teaching program specially designed for soldering.
- Supports both iron soldering and laser soldering methods.
- Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
- Add additional axes.
Stand-Alone Gantry Soldering Cell
Introducing the Future of Soldering: Fancort Custom Robotic Soldering Cells! Our robotic soldering cell is engineered to deliver unparalleled precision, ensuring consistent soldering quality with minimal defects.
Monitor and manage production remotely.
Real-time data insights enable proactive decision-making and streamlined operations.
Our robotic soldering solution minimizes solder consumption while maintaining exceptional quality.
Equipped with advanced safety features, ensuring a secure working environment for your operators.
FAQs
Contact Soldering (Desktop and Inline Apps)
Q: What are the advantages of contact soldering?
A: Consistently high quality joints, lower operator skill, up to 2x productivity.
Q: Is robotic soldering faster than hand soldering?
A: Yes, a robotic soldering process is typically faster because an operator can load while the robot is simultaneously soldering.
Q: I have a high product mix. How do I address fixturing?
A: Fancort is an expert fixture designer with the ability to develop quick change and flexible fixturing options.
Q: Does Japan Unix/Fancort offer custom and in-line turn-key solutions?
A: Absolutely, Japan Unix and Fancort can both offer solutions for high volume processes including assembly, dispense, screw driving, inspection and other ancillary processes.
Q: What is the typical Japan Unix tip life? How much do tips costs?
A: Japan Unix tips provide industry-leading tip life in the range of 20,000 — 25,000 hits depending on the application. Tips are typically half the cost of competitive offerings with integrated heating elements.
Q: How do I determine if my application is a good candidate for robotic soldering?
A: Fancort offers free application reviews. If the process meets our standards then we proceed to a consultative proof of concept phase where we may run samples and develop fixturing concepts.
Laser Soldering (Desktop and Inline Apps)
Q: What are the most common reasons to select laser soldering technologies?
A: Micro Soldering (0.02mm spot), non-contact (allows for reflow only), no iron tip consumables, automatic spot size change.
Q: Is laser soldering faster than contact soldering?
A: Laser soldering can be slightly faster because it eliminates some mechanical movement or when used only to reflow.
Q: Does Japan Unix maintain FDA safety approval to sell laser machines in the US?
A: Absolutely
Q: How are the laser positions programmed?
A: Japan Unix was the first company to develop laser soldering more than a decade ago with the patented direct line-of-sight teaching camera that allows you to look directly through the laser beam. This makes teaching easy and avoid inaccuratie due to angle distortion.
Q: Does Japan Unix offer pyrometer modulated power controls (power cruse control)?
A: Yes, Japan Unix is the leader in direct temperature measured laser control.
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Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.
ROBOTIC SOLDERING SITEMAP
Contact Soldering
Desktop Soldering
UNIX-DF404S
UNIX-DF304S
UNIX-DF204S
Robotic Soldering Vision Systems
Teaching Aid
Fiducial Correction System
Max Machine Vision
Laser Soldering
UNIX-DF303L
Consumables
Soldering Tips
Soldering Units
Controller
Soldering Head
Soldering Feeder
• Support
Online Support
On-site Support