Mass Production Gantry Machines

GANTRY SOLDERING ROBOT

General

Custom robotic soldering cells - Automated lines

Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot. This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).

Features

・ Equipped with 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Supports both iron soldering and laser soldering methods.
・ Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
・ Add additional axes.

Custom robotic soldering cells

Soldering Manager (software)

Custom Fixturing

Custom Fixture Fabrication

When your gantry Robotic Soldering process demands quality, repeatability, and fast change over to run multiple part numbers, Fancort has some of the industry’s most experienced expert CAD designers and tool makers -IN HOUSE-.

This expertise is frequently used by companies in a High Mix, Low volume situation.

We can design production fixtures for the medical, aerospace & defense, electronics and automotive industries at the most competitive cost.

Prototypes and Sampling

We have a special program to help our customers find the best combination between productivity, quality and cost of ownership. We help you develop custom gantry robotic soldering cells and mass production gantry machines.

All of this completely in house, please get in contact with our Engineering team, we can help you solve your production pain points today.

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Downloads

Literature gantry soldering

FAQs

Contact Soldering (Desktop and Inline Apps)

Q: What are the advantages of contact soldering?
A: Consistently high quality joints, lower operator skill, up to 2x productivity.

Q: Is robotic soldering faster than hand soldering?
A: Yes, a robotic soldering process is typically faster because an operator can load while the robot is simultaneously soldering.

Q: I have a high product mix. How do I address fixturing?
A: Fancort is an expert fixture designer with the ability to develop quick change and flexible fixturing options.

Q: Does Japan Unix/Fancort offer custom and in-line turn-key solutions?
A: Absolutely, Japan Unix and Fancort can both offer solutions for high volume processes including assembly, dispense, screw driving, inspection and other ancillary processes.

Q: What is the typical Japan Unix tip life? How much do tips costs?
A: Japan Unix tips provide industry-leading tip life in the range of 20,000 — 25,000 hits depending on the application. Tips are typically half the cost of competitive offerings with integrated heating elements.

Q: How do I determine if my application is a good candidate for robotic soldering?
A: Fancort offers free application reviews. If the process meets our standards then we proceed to a consultative proof of concept phase where we may run samples and develop fixturing concepts.

Laser Soldering (Desktop and Inline Apps)

Q: What are the most common reasons to select laser soldering technologies?
A: Micro Soldering (0.02mm spot), non-contact (allows for reflow only), no iron tip consumables, automatic spot size change.

Q: Is laser soldering faster than contact soldering?
A: Laser soldering can be slightly faster because it eliminates some mechanical movement or when used only to reflow.

Q: Does Japan Unix maintain FDA safety approval to sell laser machines in the US?
A: Absolutely

Q: How are the laser positions programmed?
A: Japan Unix was the first company to develop laser soldering more than a decade ago with the patented direct line-of-sight teaching camera that allows you to look directly through the laser beam. This makes teaching easy and avoid inaccuratie due to angle distortion.

Q: Does Japan Unix offer pyrometer modulated power controls (power cruse control)?
A: Yes, Japan Unix is the leader in direct temperature measured laser control.

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