Soldering Manager: The soldering robot management software
- FOS® FANCORT OPERATING SYSTEM
SOLDERING MANAGER SOFTWARE
START THE IOT FOR SOLDERING FROM YOUR JOB SITE
It's very important for facility managers to understand and record the equipment's status at all times. However, it's difficult to monitor the equipment while it's in operation, and it's not easy to investigate the cause when a problem occurs.
The Soldering Manager monitors the status of the soldering robot and automatically collects and stores process data. The data can be used in many ways. This is the first step toward starting soldering in the Internet of Things without any special knowledge.
Soldering Manager is suited for all different types of robotic soldering: contact, inline, laser, gantry, and every fancort robotic soldering integration.
EXAMPLES OF SOLDERING PROCESS DATA
- Under maintenance: robot/heater alarm history, tip position correction records
In operation: PCB identity code, LOT number, heater temperature, feeder records, tip counts - Process data: number of tips, number of cycles, soldering iron feeder capacity for a single cycle or total cycles, total operating hours, etc.
- ※Other data may also be available. Please contact us for more information.
Contact or Laser The soldering manager is ready to improve your system!
The Soldering Manager Software from Japan Unix is an advanced tool designed to enhance the management and automation of robotic soldering processes, specifically optimized for both laser and contact soldering applications. By providing real-time monitoring and data collection, it enables operators to optimize their soldering processes with greater precision and efficiency.
The software continuously tracks the performance of soldering robots, collecting key data points such as heater temperature, solder feed amount, operation cycles, and tip usage. This data helps improve process stability, product quality, and overall efficiency. For laser soldering, the software ensures precise laser intensity control and heat monitoring, while for contact soldering, it tracks iron tip positioning, solder feed rates, and heater stability to maintain consistent joint quality.
With its automated data collection and visualization capabilities, the software generates graphs and trend analyses, helping users identify process trends, detect irregularities, and implement improvements. It also supports IoT integration, allowing for remote access and real-time alerts, which is crucial for modern smart factory environments.
In addition, the Soldering Manager maintains a detailed alarm history and maintenance records, helping manufacturers reduce downtime and extend equipment lifespan. It is fully compatible with Japan Unix’s laser and contact soldering robots, as well as other inline, gantry, and standalone robotic soldering systems. The ability to connect with factory networks and external devices makes it a versatile tool for any production environment.
By leveraging automation, real-time analytics, and process optimization, the Soldering Manager Software helps businesses achieve higher productivity, improved quality control, and seamless integration into Industry 4.0 manufacturing systems.
Features
CONNECT
Connect PC, camera, and thermometer to the robot.
DIGITIZE
The data in operation or during maintenance are automatically saved.
VISUALIZE
Make into the graph the temperature during the soldering.
CAPTURE
Save numerical data / video.
*Numerical data can be saved in CSV file format and video can be saved in MPEG-4 (H.264) format.
ARCHIVE
Utilize historial data.
EX: CONNECT
To reconnect soldering data with external devices via global standards such as IPC CFX, SEMI and Hermes.
Standard configuration
Soldering Manager Software
Camera connection kit for soldering manager. Includes USB camera (2 cameras), camera mounting bracket, USB hub and various cables. (QR code reader is not included)
Function
Requirement for system configuration
• Software for the robot (UNIX-DF / GF series) must be the latest (4.0 or higher) version.
• Depending on the performance of the connected PC, it may not be possible to convert the recordings of camera image into compressed video or saving properly.
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Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.
Robotic Soldering Sitemap
SERVICES
Robotic Soldering Automation
CONTACT SOLDERING
Contact Soldering
Desktop Contact
UNIX-DF404S
UNIX-DF304S
UNIX-DF204S
VISION SYSTEMS
Teaching Aid
Fiducial Correction System
Max Machine Vision
LASER SOLDERING
Laser Soldering
Desktop Laser
UNIX-DF303L
IRON SOLDERING
Iron Soldering
CONSUMABLES
Soldering Tips
SOLDERING KITS
Contact Soldering Kit USP5
Laser Soldering Kit ULD-02
• SUPPORT
Online Support
On-site Support