PLATFORM — MOTION · LOGIC · SAFETY · HMI
ONE PLATFORM
The Autoblocks Control Block is an industrial automation platform that combines motion control, machine logic, functional safety, and HMI into a single integrated machine controller. Designed for machine builders, system integrators, and OEMs, it replaces traditional PLCs, motion controllers, safety controllers, servo drives, and operator interfaces with one platform. Supporting up to 10 axes of motion control, AI-assisted programming, browser-based machine operation, and plug-and-play device integration, the Control Block simplifies machine development, accelerates commissioning, and reduces automation system complexity.
CONTROL BLOCK
ONE PLATFORM INSTEAD OF MULTIPLE CONTROLLERS
One platform instead of Multiple Controllers.
Traditional machine architectures require multiple hardware platforms, software environments, and communication protocols. The Autoblocks Control Block consolidates motion control, machine logic, safety functions, and operator interface management into one unified platform.
With integrated hardware, AI-assisted programming, plug-and-play device connectivity, and browser-based machine access, the Control Block simplifies machine design while reducing commissioning and maintenance time.
MOTION CONTROL
The Control Block supports up to 6 coordinated motion axes and 4 auxiliary axes with real-time trajectory planning and closed-loop absolute positioning. Compatible with NEMA 8 through NEMA 34 motors, the system utilizes multi-turn absolute encoders, integrated brakes, and simplified single-cable M12 motor connections.
The platform delivers repeatability up to ±0.005 mm on ball screw systems, making it suitable for precision assembly, dispensing, routing, soldering, and automated manufacturing applications.
One Platform. Complete Machine Control.
The Autoblocks Control Block simplifies automation by combining motion control, logic, safety, and HMI into one powerful industrial automation platform. Instead of managing separate PLCs, servo drives, safety controllers, and operator interfaces, integrators can deploy a unified solution designed to reduce wiring, simplify programming, and accelerate machine development. With support for up to 10 axes, advanced motion control, and integrated safety, the Control Block provides the flexibility needed for modern automated systems.
Specifications
The Autoblocks Control Block is an industrial automation platform that unifies motion control, machine logic, safety, and HMI functionality into a single integrated system. Designed for machine builders and system integrators, the Control Block replaces traditional PLCs, servo drives, motion controllers, safety controllers, and operator interfaces with one scalable platform.
Supporting up to 6 coordinated motion axes and 4 auxiliary axes, the system simplifies machine development through AI-assisted AutoCode programming, browser-based HMI access, plug-and-play device integration, and built-in functional safety. The result is faster deployment, simplified wiring, easier remote support, and reduced system complexity.
- Hardware / Connectivity
- Software & Control Capabilities
- Motion Control / System Integration / Supported Devices
Hardware Specifications
FORM FACTOR
- Dimensions: Standard 19” x 4U Rack Mount
- ~24” L x 20” W x 6” H
- Weight: ~45 lbs.
- Ventilation: Rear exhaust fan.
POWER SUPPLY
- Voltage Input: 120 VAC or 240 VAC
- Amperage Input: Max 15A at 120VAC or 8A at 220V
- 24V Bus (12 terminals) Power Output: 8A Max/190W
- 0V Bus (12) terminals
- RJ45 Ports (3)
- Protection: Overvoltage, short circuit, and reverse polarity protection.
Connectivity
MOTOR INTERFACES
- Supports NEMA 8, 10, 17, 23, 34 absolute encoder closed-loop stepper motors.
- Single M12 cables with absolute encoders for all motor connections.
- Programmable brakes available in all sizes (no separate wiring).
- Home-run architecture from Control Block to motor (6 motors supported natively).
EXTERNAL PORTS
- RJ45 Ports (3)
- (1) USB 2.0 for file management
- (1) DB15 for HMI teach pendant with integrated e-stop circuit.
- (4) M12/4 motors
- M12/5 (2) Light curtains
- M12/4 (1) Light Tower
- M12/8 (1) Primary Door Switch
- M12/8 (1) 7 Safety inputs/24V
- M12/8 (1) 5 safety outputs/1 AUX output.
- 12 Pin Connectors (4) - 1 inputs/1outputs/1 24VDC/1 0VDC
COMMUNICATION PROTOCOLS
- Ethernet/IP
- MODBUS TCP
- CANopen/CANLayer2
- MQTT Client
I/O STANDARD MODEL
- 10 digital inputs
- 2 analogue Inputs
- 10 transistor outputs
- 2 Relay outputs
- Expandable up to 2048 points.
I/O ANALOGUE MODEL
- 8 digital inputs
- 4 analogue Inputs
- 6 transistor outputs
- 2 Relay outputs
- 3 analogue outputs
- Expandable up to 2048 points.
OTHER
- SQL Client
- WEB Server
- E-Mail & SMS
- VNC
- FTP server/client
- GPRS
SAFETY FEATURES
- Safety Controller: Integrated Programmable Safety Controller
- Ple, Category 4, SIL3 Safety Standards
- Plug and play safety devices – light curtain, door interlocks, remote E-stop, light tower, and other safety devices
- Customizable programming
- Safety event tracking
- Remote Emergency Stop Circuit: Remote E-stop port to connect field devices.
- Interlocks: Plug and play magnetic door interlock/switches. HMI password controlled.
MECHANICAL AND ENVIRONMENTAL SPECIFICATIONS
- Operating Temperature: 0°C to 40°C
- Storage Temperature: -20°C to 70°C
- Humidity: 10% to 90% (non-condensing)
Software & Control Capabilities
SOFTWARE PACKAGES
- Control Block comes pre-loaded with choice of AutoCode or TurnCode.
- AutoCode – software package for generalized automation control.
- TurnCode – software package specializing in modular rotary control.
- Custom Interfaces – Limited custom Interfaces are available with NRE.
TURNCODE PROGRAMMING ENVIRONMENT – NO CODE MODULAR ROTARY CONTROL
- Modular Rotary System Support: Controls up to 8 stations with configurable 2, 4, or 8-position setups.
- No-Code Configuration: Simplifies programming with an intuitive, point-and-click interface.
- Error Handling and Diagnostics: Includes real-time error detection, fault history, and troubleshooting tools.
- Integration: Fully compatible with Autoblocks HMI and teach pendant for seamless operation.
- Applications: Ideal for assembly lines, inspection stations, filling operations, and other indexed rotary tasks.
- Efficient Automation: Enhances the Autoblocks Control Block’s capabilities for scalable, multi-station rotary control
AUTOCODE PROGRAMMING ENVIRONMENT – LINEAR CONTROL MADE SIMPLE
- Table-based command structure compatible with PLC and CAM programming
- Supports custom commands and developer environment.
- Supports AI-generated AutoCode for fast programming
- Recipe Programming: Integrated recipe management for production line reconfiguration
-
Machine Master and up to (6) Slave device AutoCode control.
HMI/TEACH PENDANT INTERFACE
- 10.1- inch high resolution capacitive touch screen HMI interface.
-
Supports integration of other web interfaces.
-
Integrated E-Stop
- Supports VNC/Remote connectivity
- Supports Bluetooth and Wi-Fi connectivity
Motion Control
AXES CONTROL
- 6 primary axis of control (X,Y,Z,A,B,C)
- 4 axis teach control
- Simplified wiring via M12 cables for power and communication.
- High-precision motion with closed-loop control using absolute encoders
- Real-time trajectory planning with coordinated motion control
SAFETY AND ERROR HANDLING
- Built-in Fault Detection
- Diagnostic system with real-time error logging
- Automatic motor shutdown in case of fault
- Red, Green, and Yellow HMI/light tower status indicators
System Integration
MODULARITY
- Compatible with both gantry and SCARA robots using the same distributed motion platform
- Flexible device integration through Auto-code or PLC programming for complex machine control
- Expandable I/O and motor controls for future scalability
Supported Devices
AUTOBLOCKS SMART MOTORS
- NEMA 8, 10, 17, 23, 34
- Closed-loop stepper motors with absolute encoders
AUTOBLOCKS SMART ACTUATORS
- Precision Ball Screw Actuators +/- 0.005mm up to 2000mm
- Belt Drive Actuators +/- 0.05mm up to 3000mm
- Customizable Cartesian Gantries available.
EPSON ROBOTS
- EPSON Robots are plug & play with simple device selection on the HMI.
- EPSON robot program templates with extensive handshake and error handling prebuilt.
UNIVERSAL ROBOTS
- UR robots are plug & play with simple device selection on the HMI.
- UR CAPP with extensive handshake and error handling prebuilt.
VISION SYSTEMS
- Keyence IV3/4
- Keyence VS
- Zebra FS/VS
- Cognex
- Custom devices supported
SERVO DRIVES & VFDs
- AutoBlocks Smart Servo Drives & VFDs come plug & Play
- Third Party Servo Drives & VFDs available.
SAFETY
- Keyence GS Door interlocks
- Keyence Light Curtains
- Banner Light Towers
- Custom devices supported
CLOUD
- Customizable Cloud Machine monitoring dashboard
- Remote Support
- Remote Software Customization and Support.
OTHER DEVICES
- Control Block is simple to configure for any discrete I/O device
- High level communication devices are simple to add with NRE or development.
Integrator Support The AutoBlocks Control Block is targeted at integrators and machine builders seeking a cost-effective, highly configurable, and easy-to-program machine controller. Its plugand-play capabilities and AI-driven AutoCode functionality reduce the need for extensive programming, making it ideal for medium complexity machines in industries such as automotive, electronics, medical devices, and precision assembly.
- Hardware / Connectivity
- Software & Control Capabilities
- Motion Control / System Integration / Supported Devices
Hardware Specifications
FORM FACTOR
- Dimensions: 24" L × 20" W × 8" H
- Weight: ~25 lbs
- Chassis: Industrial-grade aluminum, black anodized
- Ingress Protection: IP54 dust-protected, splash-resistant
POWER SUPPLY
- Voltage Input: 120 VAC (15A max) or 240 VAC (8A max)
- Total Power Output: 834 W
- Motor Power Output: 24 VDC / 4A per motor (up to 6 motors)
- PoE Output: IEEE 802.3at PoE+ / 25.5W per port / 90W total
Connectivity
MOTOR INTERFACES
- Supports NEMA 8–34 closed-loop stepper motors
- Multi-turn absolute encoders
- Integrated programmable brakes
- Single M12 cable per motor
- Up to 6 primary motion axes
- Up to 4 auxiliary motion axes
- Daisy-chain expandable architecture
EXTERNAL PORTS
- (3) RJ45 PoE+ Gigabit Ethernet (10/100/1000BASE-T)
- (1) DB15 Pendant/HMI connection with integrated E-Stop
- (1) USB 2.0 file management port
- (1) M12 Remote E-Stop
- (2) M12 Light Curtain ports (transmitter & receiver)
- (1) M12 Light Tower port
- (1) M12 Door Interlock port (daisy-chain up to 8)
- (4) M12 Motor ports
AutoBus™ universal Modbus TCP device bus
I/O Capacity
STANDARD CONFIGURATION
- 10 Digital Inputs
- 2 Analog Inputs
- 10 Transistor Outputs
- 2 Relay Outputs
ANALOG CONFIGURATION
- 8 Digital Inputs
- 4 Analog Inputs
- 6 Transistor Outputs
- 2 Relay Outputs
- 3 Analog Outputs
SYSTEM CAPACITY
- 300 Total I/O
- 150 Data Channels
- 54 Safety I/O
- IO-Link Master & Hub Expansion
SAFETY FEATURES
- Integrated Programmable Safety Controller
- PLe Safety Rating
- Category 4
- SIL3
- Plug-and-play light curtains
- Door interlocks
- Remote emergency stops
- Light tower integration
- Real-time fault detection
- Safety audit logging
COMMUNICATION PROTOCOLS
- Modbus TCP
- AutoBus™ Universal Plug-and-Play Device Integration
MECHANICAL AND ENVIRONMENTAL SPECIFICATIONS
- Operating Temperature: 0°C to 40°C
Software & Control Capabilities
SOFTWARE PLATFORM
- AutoCode™ Programming Environment
- AI-Assisted AutoCode Generation
- Human-Auditable 31 Command Language
- Browser-Based Web HMI
- Autoblocks Studio
- Remote Diagnostics
- Remote Programming Support
- Machine Vision Integration
- Kiosk Mode Support
HMI/TEACH PENDANT INTERFACE
- Integrated 10.1" Capacitive Touchscreen Pendant
- Integrated Emergency Stop
- USB Connectivity
- Browser-Based Web HMI
- Remote Support Built-In
- Same interface available from any browser
- Studio Kiosk Mode suppor
AUTOCODE PROGRAMMING ENVIRONMENT
- 31-command machine automation language
- Human-readable programming structure
- AI-assisted code generation
- Recipe management support
- Simplified machine configuration
- Designed for machine builders and integrators
- Reduced commissioning and troubleshooting time
Motion Control
AXES CONTROL
- 6 Primary Coordinated Motion Axes (X,Y,Z,A,B,C)
- 4 Auxiliary Axes
- Closed-loop motion control
- Multi-turn absolute encoders
-
Integrated motor brakes
- Real-time coordinated trajectory planning
- Single-cable M12 motor connections
PRECISION
- Ball Screw Repeatability: ±0.005 mm
- Belt Drive Repeatability: ±0.05 mm
SAFETY AND ERROR HANDLING
- Real-time fault detection
- Audit logging
- Integrated safety monitoring
- Diagnostic reporting
System Integration
MODULARITY
- AutoBus™ plug-and-play Modbus TCP integration
- Unified Motion, Logic, Safety and HMI platform
- Browser-based machine access
- Remote support capabilities
- Simplified machine deployment architecture
Supported Devices
ROBOTS
- Epson Robots
- Universal Robots
- Native prebuilt handshaking
- Integrated error handling
VISION SYSTEMS
- Keyence IV3
- Keyence IV4
- Keyence VS
- Zebra FS
- Zebra VS
- Cognex
- Custom devices supported
SAFETY
- Keyence GS Door Interlocks
- Keyence Light Curtains
- Banner Light Towers
- Custom safety devices supported
AUTOBLOCKS MOTION
- AB+ Smart Motors (NEMA 8–34)
- Ball Screw Actuators (±0.005 mm)
- Belt Drive Actuators (±0.05 mm)
- Precision Planetary Gearboxes
- AB Smart Servo Drives
- AB Variable Frequency Drives
- Third-party servo drives supported
- Third-party VFDs supported
INTEGRATOR SUPPORT
The Control Block is designed specifically for machine builders, OEMs, and automation integrators seeking a unified automation platform. By combining motion control, logic, safety, and HMI into a single system, the Control Block reduces wiring complexity, shortens commissioning time, simplifies maintenance, and enables scalable machine architectures with built-in remote support and AI-assisted programming.
Designed for Faster Integration and Smarter Machines
Built for OEMs, machine builders, and automation integrators, the Autoblocks Control Block delivers a streamlined development experience with AI-assisted AutoCode programming, browser-based HMI access, and plug-and-play device integration. Connect robots, vision systems, safety devices, motors, and industrial equipment through one scalable platform.
By reducing programming complexity and simplifying commissioning, the Control Block helps companies build, deploy, and support automation solutions faster while creating a foundation for future expansion.
Teach Pendant
The Teach Pendant is an essential interface designed for intuitive and efficient operation of the Autoblocks Control Block system. It combines advanced functionality with user-friendly features, enabling seamless interaction with automated systems for programming, monitoring, and control tasks.
HARDWARE INTEGRATION
Connection Port | Single-cable connection to the Autoblocks Control Block for power and communication.
Touchscreen Display | High-resolution 10-inch capacitive multi-touch display with a rugged machined aluminum enclosure.
Connectivity Options | USB 2.0, Bluetooth, and Wi-Fi connectivity for flexible machine operation and support.
USER INTERFACE
Provides an intuitive Human-Machine Interface (HMI) for machine operation, diagnostics, and configuration.
Includes configurable jog and teach functions for simplified machine setup and control.
APPLICATIONS
Ideal for assembly systems, inspection stations, machine vision applications, material handling, and automated production equipment.
Provides direct machine control, diagnostics, and position teaching for operators and technicians.
ADDITIONAL OPTIONS
Supports standard VESA mounting patterns for machine, arm, workstation, or wall-mounted installations.
Designed for seamless integration with Autoblocks Control Block systems.
OVERALL BENEFITS
Combines machine operation, diagnostics, teaching, and monitoring into a single industrial-grade interface.
Simplifies machine control, reduces operator training requirements, and improves overall system usability.
SAFETY FEATURES
Integrated Emergency Stop (E-Stop) button with redundant normally closed safety circuitry.
Compatible with the Autoblocks safety architecture for enhanced machine safety and diagnostics.
PROGRAMMING SUPPORT
Fully compatible with Autoblocks AutoCode and TurnCode software environments.
Supports machine configuration, position teaching, routine execution, diagnostics, and alarm management.
MOUNTING FLEXIBILITY
Supports standard VESA mounting patterns for easy installation on machines, articulated arms, workstations, and operator stations.
Provides flexibility for a wide range of industrial automation applications
INDUSTRIAL DESIGN
Machined aluminum enclosure designed for demanding manufacturing environments.
Combines durability, reliability, and a professional industrial appearance for long-term operation.
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