Stand-Alone Dispensing Cell
Advanced Automation Features
These systems offer innovative options like a vision inspection system, MES traceability integration, and real-time monitoring. Configurable as standalone, inline, or twin-table setups, they enhance productivity and quality while minimizing manual intervention and material waste.
ABOUT
Fancort offers a complete array of highly engineered robotic dispensing solutions. Every system is designed, built, supported and tested by our team of engineers and technicians.
MOST COMMON PROBLEMS SOLVED WITH OUR ROBOTIC DISPENSING SYSTEMS
High labor and operating costs.
Variation in the results of the dispensing application from different operators.
Liquid Spill.
Scrap generation
Low production quality.
Rework due bad dispensing
Lack of qualified labor force.
No control in material usage.
No traceability in the process.
Excessive liquid waste on the workstation.
Production Line downtime.
ADVANTAGES
Accuracy: Robots can dispense exact quantities of liquids or solids with high accuracy and precision, reducing the chances of errors and inconsistencies that can occur with manual dispensing.
Speed: Robotic dispensing is faster than manual dispensing, allowing for more efficient workflows and increased productivity.
Consistency: Robots can perform dispensing tasks consistently over time without becoming fatigued or making mistakes due to human error.
Safety: Robotic dispensing eliminates the need for human operators to handle hazardous or toxic materials, reducing the risk of exposure and improving workplace safety.
Flexibility: Robotic dispensing systems can be programmed to handle a wide range of materials and dispensing tasks, making them ideal for use in various industries and applications.
Overall: Robotic dispensing offers a reliable and efficient way to perform dispensing tasks with high accuracy, speed, and safety.
SPECIFICATIONS
Available Platforms: Inline, Twin table, Stand Alone.
Available Work Area: 400x400, 600x600, 800x800, 1200x1200.
Platform: Standalone/Cell/ Robotics.
o L x W x H = 42” x 42” x 72” (However this may change – TBD during design review).
Real-time monitoring.
Turn-key Solution.
Touchscreen for operating panel.
Custom Design.
Tower Light.
FLUID TYPES
Epoxy 1 & 2 part, Conformal Coating, Thermal Interface Material TIM, Cyanoacrylates, Grease, Silicones 1 & 2 part, Hot Melts, Lubricants, RTV
OPTIONS
01. Upgrade to a 6-axis robot.
02. Gantry Robot
03. Twin table setup.
04. Custom Fixture.
05. Scanner for MES (Traceability) with FOS®.
06. Fiducial Correction (Vision system).
07. Vision Inspection System.
08. Pallet Lifting System.
09. "Tool Center Point (TCP)" for nozzle height control.
10. Digital weight scale with I/O communication for dispensing feedback.
11. Return Conveyor Integrated.
STARTING PRICE
USD $89,955.00
Exceptional Accuracy, Various Applications
Fancort's robotic dispensing systems deliver exceptional accuracy and consistency, capable of handling diverse materials with programmable flexibility. The systems are suitable for various applications, including conformal coating, underfill, and gasketing, ensuring reliability in demanding production environments.
Applications
Conformal coating
The application of a protective film or layer of liquid onto a PCB, either in selected areas or over the entire assembly. Conformal coatings are applied using an array of technologies such as atomized spray, airless film, needle dispense and jetting.
Encapsulation & glob top
Applying an epoxy or silicone based fluid that completely covers a defined area around a flip chip or wire bonded component. This provides mechanical stability during shock and vibration, as well as environmental protection from moisture and foreign objects.
Potting
The process of filling an enclosure that holds electronic circuitry, with a liquid that when cured completely encases the unit. This provides mechanical stability during shock and vibration as well as environmental protection from moisture and foreign objects.
Dam & fill
A 2-step process of first dispensing a high viscosity fluid around the perimeter of a device or electronic circuitry, and then dispensing a low viscosity fluid within the perimeter to fully encase the components. The dam can be applied as a single or multi-layer bead.
Underfill
The application of an (typically) epoxy based fluid along one or more edges of an electronic component, such as a flip chip or BGA type package, that flows underneath using capillary action. Underfill is used to prevent thermal mismatch between the component and the substrate, prevent moisture penetration, and to provide mechanical stability during shock and vibration.
Bonding
The application of a liquid adhesive to join two surfaces, such as metal, plastic, glass, rubber, or ceramic, together which forms a complete bond and transfers forces between the substrates.
Gasketing
Also known as “form-in-place gasketing," this application dispenses one or two-part liquids into a groove or onto a flange that will cure to form a seal against liquids and gases. This automated process eliminates the task of assembling a die cut or pre-made gasket. Additionally, geometries can easily be modified for other designs.
Optical bonding
The process of applying an optically clear liquid to a digital display, such as LCD or plasma, to bond a cover glass and/or touch sensor to eliminate the air gap between each layer. This provides improved image clarity, especially in outdoor or bright light environments, improved resistance to shock and vibration, and additional protection against dust and moisture.
Sample Videos
- Video Demo 01
- Video Demo 02
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Stand-Alone Dispensing Cell
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Automated Stand-Alone Dispensing Cells by Fancort Industries
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
Why Automate?
Discover the transformative power of automation: enhance productivity, streamline operations, and ensure superior quality with Fancort’s innovative solutions tailored to your unique needs.
PRODUCTIVITY GAINS
Improve Cycle Time.
High precision.
Reduced Rework.
Lack of labor.
OPERATIONAL IMPROVEMENTS
Lower expenses.
Increase uptime.
Decrease material costs.
Reduce turnover / training.
QUALITY IMPROVEMENTS
Error-proofing.
Traceability.
Zero-defect requirements.
FANCORT SIGNATURE
CAD Design Proposal.
Sampling Reports in video/pictures.
Engineering Study to determine the best match to your application.
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Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.