The Lock-On Mechanism by Japan Unix is designed to secure the wire solder feed in a fixed position, preventing any unwanted movement during the soldering process. This helps avoid common defects caused by feed misalignment.
USC-06 Soldering Controller
Lock-On Mechanism
HOW DOES IT WORK?
An angle block holds the solder feed position firmly in place, allowing consistent and repeatable soldering. This improves overall reliability and reduces the number of defects in production.
Even after routine tool maintenance, the soldering process can resume immediately without needing to recalibrate the solder feed position—saving both time and effort.
When combined with an XY adjustment mechanism, the system allows precise positioning adjustments in both forward/backward and left/right directions. This makes it easier to fine-tune the setup for high-precision soldering tasks.
CONSISTENT AND ACCURATE SOLDER FEED POSITION
Maintaining the correct solder feed position is critical. Any shift—even a small one—can lead to defects. The Lock-On Mechanism ensures that the solder feed remains in the exact spot it was originally set, guaranteeing consistency across production runs.
Lock-On Mechanism Accurate Wire Solder Feed Position
Lock-On Mechanism Model Selection (Example: LOS86-7525H-XY)
Instruction Video
- Lock-On Mechanism
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Lock-On Mechanism for Contact Soldering Robot. Japan Unix Locking Mechanism. This mechanism is used to lock on the wire solder feed position. This prevents a defect due to a feed position shift.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
Certified Compatible Robots
Benchtop
Available in Contact and Laser.
Gantry
Available in Contact and Laser.
SCARA
Available in Contact and Laser.
6-Axis
Available in Contact and Laser.
Modules
Available in Contact and Laser.
Certified Compatible Platforms
Twin-Table Benchtop
Available in Contact and Laser.
Stand-Alone Gantry
Available in Contact and Laser.
Twin-Table Gantry
Available in Contact and Laser.
SCARA Cell
Available in Contact and Laser.
Stand-Alone Cell
Available in Contact and Laser.
Inline Cell
Available in Contact and Laser.
AutoBlocks
Available in Contact and Laser.
Robotic Soldering Add-ons
Fancort’s robotic soldering add-ons, including laser and contact soldering solutions, deliver unmatched precision and efficiency. Designed for seamless integration with robotic systems, these add-ons enhance soldering quality while increasing production speed. Ideal for diverse applications, they ensure reliability and adaptability to meet the evolving demands of modern automated manufacturing.
- Contact Soldering
Contact Soldering Add-ons
Standard Feeder
The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.
CONTACT SOLDERING
Brush Cleaner
Automated cleaner for irons tip that removes carbides, stannous tin oxides, and other impurities caused from soldering operations. This ensures that the soldering tips maintain optimal thermal conductivity and performance.
CONTACT SOLDERING
Uni-tester
This device is used for measuring soldering iron tip temperature, tip to ground potential, and tip to ground resistance.
- Considering the installation of this device , the sensor unit comes separated from the main control unit.
- Data transmission to external devices is possible by using RS232C connection.
- Tip to ground potential and tip to ground resistance measurement complies with the following standards: MIL STD 2000 (2000A) / IPC J STD 001G / IEC 61191 1 (Ed3/2018)
CONTACT SOLDERING
Traceability
Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.
CONTACT SOLDERING
Custom Fixturing
Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.
CONTACT SOLDERING
Soldering Tips
Designed to transfer heat from the soldering iron to the components and solder, enabling the melting of solder to form electrical connections. Made with high-quality materials to ensure durability, and consistent performance.
CONTACT SOLDERING
Clean Cut Feeder
The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.
CONTACT SOLDERING
Tip Position Corrector
Adjusts tip slippage caused from thermal expansion, burning out or others. It never requires resetting conditions or reconfiguration. Its fully automated. Managing unexpected slippage is essential for maintaining consistent quality.
CONTACT SOLDERING
Fiducial Correction
Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.
CONTACT SOLDERING
AOI Vision Sensor
High-Performance Vision Sensor with AI capabilities.
1. Presence/Absence detection of features, patterns, edges, and circles.
2. Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.
CONTACT SOLDERING
Airblow
Air blower, vacuum type. Reduces debris scattering. Built-in solenoid valve. It uses compressed air to blow away unwanted particles, which helps in maintaining a clean and efficient soldering process.
CONTACT SOLDERING
Enhance Your Soldering Operations with Premium Add-Ons!
Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.
✅ CONTACT SOLDERING ADD-ONS
Achieve consistent solder quality with precision tools.
Enhance performance with optional feeders, preheaters, and soldering tip upgrades.
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Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.
Robotic Soldering Sitemap
SERVICES
Robotic Soldering Automation
CONTACT SOLDERING
Contact Soldering
Desktop Contact
UNIX-DF404S
UNIX-DF304S
UNIX-DF204S
VISION SYSTEMS
Teaching Aid
Fiducial Correction System
Max Machine Vision
LASER SOLDERING
Laser Soldering
Desktop Laser
UNIX-DF303L
IRON SOLDERING
Iron Soldering
CONSUMABLES
Soldering Tips
SOLDERING KITS
Contact Soldering Kit USP5
Laser Soldering Kit ULD-02
• SUPPORT
Online Support
On-site Support