The Lock-On Mechanism by Japan Unix is designed to secure the wire solder feed in a fixed position, preventing any unwanted movement during the soldering process. This helps avoid common defects caused by feed misalignment.
Lock-On Mechanism
Lock-On Mechanism
HOW DOES IT WORK?
An angle block holds the solder feed position firmly in place, allowing consistent and repeatable soldering. This improves overall reliability and reduces the number of defects in production.
Even after routine tool maintenance, the soldering process can resume immediately without needing to recalibrate the solder feed position—saving both time and effort.
When combined with an XY adjustment mechanism, the system allows precise positioning adjustments in both forward/backward and left/right directions. This makes it easier to fine-tune the setup for high-precision soldering tasks.
CONSISTENT AND ACCURATE SOLDER FEED POSITION
Maintaining the correct solder feed position is critical. Any shift—even a small one—can lead to defects. The Lock-On Mechanism ensures that the solder feed remains in the exact spot it was originally set, guaranteeing consistency across production runs.
Lock-On Mechanism Accurate Wire Solder Feed Position
Lock-On Mechanism Model Selection (Example: LOS86-7525H-XY)
Instruction Video
- Lock-On Mechanism
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Lock-On Mechanism for Contact Soldering Robot. Japan Unix Locking Mechanism. This mechanism is used to lock on the wire solder feed position. This prevents a defect due to a feed position shift.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
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Certified Robots - Available in Contact and Laser
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Frequently Asked Questions
What are the advantages of contact soldering?
Consistently high quality joints, lower operator skill, up to 2x productivity.
Is robotic soldering faster than hand soldering?
Yes, a robotic soldering process is typically faster because an operator can load while the robot is simultaneously soldering.
I have a high product mix. How do I address fixturing?
AFancort is an expert fixture designer with the ability to develop quick change and flexible fixturing options.
Does Japan Unix/Fancort offer in-line turn-key solutions?
Absolutely, Japan Unix and Fancort can both offer solutions for high volume processes including assembly, inspection and other ancillary processes.
What is the typical Japan Unix tip life? How much do tips costs?
Japan Unix tips provide industry-leading tip life in the range of 20,000 — 25,000 hits depending on the application. Tips are typically half the cost of competitive offerings with integrated heating elements.
How do I determine if my application is a good candidate for robotic soldering?
Fancort offers free application reviews. If the process meets our standards then we proceed to a consultative proof of concept phase where we may run samples and develop fixturing concepts.
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