General
LASER SOLDERING EQUIPMENT
- DESKTOP LASER ROBOT
DESKTOP LASER ROBOT
- General
- Technical Data
- Sample Video
Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.
Patented
Laser Soldering Robot
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.
The desktop laser robot is available in 3 different models:
UNIX-DF203L X-axis 200mm, Y-axis 250mm, Z-axis 50mm, R-axis ±360°
UNIX-DF303L X-axis 300mm, Y-axis 320mm, Z-axis 100mm, R-axis ±360°
UNIX-DF403L X-axis 400mm, Y-axis 400mm, Z-axis 100mm, R-axis ±360°
Features
• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow
• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours
Laser Soldering Process
1. The laser illuminates the soldering point.
2. The illuminated area emits heat (surface heat emission).
3. The heat transfers into the surrounding area and is raised to the melting temperature.
4. Solder is supplied
Technical Data
External view diagram
(Desktop laser soldering robot UNIX-DF303L)
Straight on view
Overhead view
External view diagram
(Desktop laser soldering robot UNIX-DF303L)
Side view
Desktop Laser Robot
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. The laser makes possible what other types of soldering cannot accomplish. Fancort has laser soldering equipment in our process development lab available for sampling and process development.
Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W and 130W
・Level 4 laser classification requires a safety cover.
CUSTOM LASER SOLDERING CELLS
- TWIN TABLE
- IN-LINE
- STAND ALONE
TWIN TABLE GANTRY SOLDERING CELL
- General
- Sample Video
General
About
The twin-table gantry soldering machine has two separate work areas that can operate independently or simultaneously. This allows for greater flexibility and efficiency in the soldering process, as one table can be loaded with materials while the other is being soldered. Additionally, twin-table gantry soldering machines can often be configured to have different tooling or processes on each table, further increasing their versatility.
Features
Twin tables. Equipped with 4-axis/3-axis gantry robot. User-friendly teaching program specially designed for soldering.
Dedicated for laser soldering method. Numerous options including: Automated Flux Dispenser,
AOI, Vision system for fiducial correction, traceability, auto-program selection. image processing, thermometer, and
QR scanner. Add additional axes.
Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.
Patented
Laser Soldering Robot
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.
Features
• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow
• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours
Laser Soldering Process
1. The laser illuminates the soldering point.
2. The illuminated area emits heat (surface heat emission).
3. The heat transfers into the surrounding area and is raised to the melting temperature.
4. Solder is supplied
Twin Table Gantry
This is our largest-flexible twin table gantry platform with our best-selling desktop robot. This is considered the best option for a mass production line as well as large size printed circuit board assemblies (PCBA).
Features
・ Easy setup
・ Most powerful 250W.
・ Twin table.
・ FOS automation software.
・ Equipped with a 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Dedicated for Laser Soldering Method.
・ Numerous options including changing shaft length, image processing, thermometer, custom fixture, and QR scanner.
IN-LINE GANTRY SOLDERING CELL
- General
- Sample Video
General
Custom robotic soldering cells - Automated lines
An in-line gantry soldering cell is a robotic system used in manufacturing for automated soldering processes. It typically consists of a gantry system and a conveyor system. Its primary function is to precisely position, solder, and assemble electronic components onto PCBs (Printed Circuit Boards) or other devices in a production line. The system can be programmed to handle various soldering tasks, ensuring accuracy, repeatability, and efficiency in the soldering process.
Features
・ Equipped with 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Dedicated for laser soldering method.
・ Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
・ Add additional axes.
Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.
Patented
Laser Soldering Robot
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.
Laser Soldering In-line Cell
Automated In-line Robotic Soldering Cells
An in-line gantry soldering cell is a robotic system used in manufacturing for automated soldering processes. It typically consists of a gantry system and a conveyor system. Its primary function is to precisely position, solder, and assemble electronic components onto PCBs (Printed Circuit Boards) or other devices in a production line. The system can be programmed to handle various soldering tasks, ensuring accuracy, repeatability, and efficiency in the soldering process.
Features
• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow
• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours
Laser Soldering Process
1. The laser illuminates the soldering point.
2. The illuminated area emits heat (surface heat emission).
3. The heat transfers into the surrounding area and is raised to the melting temperature.
4. Solder is supplied
STAND ALONE GANTRY SOLDERING CELL
- General
- Sample Video
General
Custom robotic soldering cells
Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot. This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).
Features
・ Equipped with 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Supports both iron soldering and laser soldering methods.
・ Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
・ Add additional axes.
Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.
Patented
Laser Soldering Robot
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.
Features
• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow
• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours
Laser Soldering Process
1. The laser illuminates the soldering point.
2. The illuminated area emits heat (surface heat emission).
3. The heat transfers into the surrounding area and is raised to the melting temperature.
4. Solder is supplied
Stand-Alone Gantry Soldering Cell
Introducing the Future of Soldering: Fancort Custom Robotic Soldering Cells!
Our robotic soldering cell is engineered to deliver unparalleled precision, ensuring consistent soldering quality with minimal defects.
• Monitor and manage production remotely.
• Real-time data insights enable proactive decision-making and streamlined operations.
• Our robotic soldering solution minimizes solder consumption while maintaining exceptional quality.
• Equipped with advanced safety features, ensuring a secure working environment for your operators.
- IN-LINE
- STAND ALONE
IN-LINE GANTRY SOLDERING CELL
- General
- Sample Video
General
Custom robotic soldering cells - Automated lines
An in-line gantry soldering cell is a robotic system used in manufacturing for automated soldering processes. It typically consists of a gantry system and a conveyor system. Its primary function is to precisely position, solder, and assemble electronic components onto PCBs (Printed Circuit Boards) or other devices in a production line. The system can be programmed to handle various soldering tasks, ensuring accuracy, repeatability, and efficiency in the soldering process.
Features
・ Equipped with 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Dedicated for laser soldering method.
・ Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
・ Add additional axes.
Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.
Patented
Laser Soldering Robot
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.
Laser Soldering In-line Cell
Automated In-line Robotic Soldering Cells
An in-line gantry soldering cell is a robotic system used in manufacturing for automated soldering processes. It typically consists of a gantry system and a conveyor system. Its primary function is to precisely position, solder, and assemble electronic components onto PCBs (Printed Circuit Boards) or other devices in a production line. The system can be programmed to handle various soldering tasks, ensuring accuracy, repeatability, and efficiency in the soldering process.
Features
• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow
• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours
Laser Soldering Process
1. The laser illuminates the soldering point.
2. The illuminated area emits heat (surface heat emission).
3. The heat transfers into the surrounding area and is raised to the melting temperature.
4. Solder is supplied
STAND ALONE GANTRY SOLDERING CELL
- General
- Sample Video
General
Custom robotic soldering cells
Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot. This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).
Features
・ Equipped with 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Supports both iron soldering and laser soldering methods.
・ Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
・ Add additional axes.
Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.
Patented
Laser Soldering Robot
Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.
Features
• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow
• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours
Laser Soldering Process
1. The laser illuminates the soldering point.
2. The illuminated area emits heat (surface heat emission).
3. The heat transfers into the surrounding area and is raised to the melting temperature.
4. Solder is supplied
Stand-Alone Gantry Soldering Cell
Introducing the Future of Soldering: Fancort Custom Robotic Soldering Cells!
Our robotic soldering cell is engineered to deliver unparalleled precision, ensuring consistent soldering quality with minimal defects.
• Monitor and manage production remotely.
• Real-time data insights enable proactive decision-making and streamlined operations.
• Our robotic soldering solution minimizes solder consumption while maintaining exceptional quality.
• Equipped with advanced safety features, ensuring a secure working environment for your operators.
Laser Soldering
Laser Soldering Advantages
Advantages
• High yield rate available
• High affinity for automation
• Perfect for high density board
• Easy maintenance
• Minimum strain to board
Downloads
Process
Laser Soldering Process
Laser soldering offers several benefits, including rapid soldering, minimal heat dispersion, and the ability to work with delicate components.
Laser soldering ensures high-quality connections, reduces the risk of damage to sensitive electronic parts, and enhances overall manufacturing efficiency. It's the go-to solution for achieving top-notch soldering results in modern electronics assembly.
Advantages of Laser Soldering
Contact vs Non-contact
Contact
Possible Stress
• Physical contact to the substrate
• Flux residue (carbide)
Dead Space
• It is necessary to secure space for the tip and solder wire feed.
Solder Amount
• There is a certain amount of solder that is brought to the wet surface of the tip.
Laser
Possible Stress
• No physical contact
• No carbide
Dead Space
• It is necessary to secure just solder wire feeding space
• Solder paste
• Any type of preform are approachable
Solder Amount
• Fed solder properly amounts
Running cost comparison table
Contact
Iron tip
Heater element
Heater cable
Tube set
Needle
Laser
Tube set
Needle
Laser Spot Sizes
Laser Spot Shapes
Laser Diode Power Available
Saving maintenance time
New Laser Slim Head ULD-H4
ULD-H4 Slim Laser Head
For articulated robot/space saving, our new laser head comes with downsizing and lightening. Adaptable for UNIX-FR Series and Thermo Pro™
ULD-H4 (With ThermoPro) Straight Shape
Features
・With the slim laser head, the fiber can be extended sideways.
・Approximately 50% less volume and weight than the ULD-H3 laser head.
ULD-H4L (Without ThermoPro) L-Shape
ULD-H4 Application Examples
UNIX-FR Series
Scara Robot
With Coaxial non-contact Thermometer
UNIX-FR Series
Vertical articulated Robot
Laser Irradiation for any angle
Fancort GF Gantry
Gantry Robot
With space saving in-line layout design
ULD-H4 Laser Head to chose from
Laser head can be selected according to customer's line design and requirements.
ULD-H3-Z Laser Head
ULD-H3-Z
Variable beam spot size area laser. With zoom lens. Variable area laser spot size without changing working distance.
Variable beam size with area laser to match the target product. Preset Beam Size: 10 programs Available
Specs.
ULD-H3Z Application Examples
To Use Area Lasers for a Wide Variety of Applications.
To Change Beam Size Depending on the Location
FAQs
Laser Soldering (Desktop and Inline Apps)
Q: What are the most common reasons to select laser soldering technologies?
A: Micro Soldering (0.02mm spot), non-contact (allows for reflow only), no iron tip consumables, automatic spot size change.
Q: Is laser soldering faster than contact soldering?
A: Laser soldering can be slightly faster because it eliminates some mechanical movement or when used only to reflow.
Q: Does Japan Unix maintain FDA safety approval to sell laser machines in the US?
A: Absolutely
Q: How are the laser positions programmed?
A: Japan Unix was the first company to develop laser soldering more than a decade ago with the patented direct line-of-sight teaching camera that allows you to look directly through the laser beam. This makes teaching easy and avoid inaccuratie due to angle distortion.
Q: Does Japan Unix offer pyrometer modulated power controls (power cruse control)?
A: Yes, Japan Unix is the leader in direct temperature measured laser control.
We can customize to fit your needs, for more information,
click on the button or contact:
LASER SOLDERING
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Robotic Soldering Sitemap
Contact Soldering
Desktop Soldering
UNIX-DF404S
UNIX-DF304S
UNIX-DF204S
Robotic Soldering Vision Systems
Teaching Aid
Fiducial Correction System
Max Machine Vision
Laser Soldering
UNIX-DF303L
Consumables
Soldering Tips
Soldering Units
Controller
Soldering Head
Soldering Feeder
• Support
Online Support
On-site Support