AOI Vision Sensor

Cognex AOI Vision Sensor

The Cognex In-Sight 2800 is a compact and versatile vision system designed to simplify automated optical inspection tasks. Combining powerful artificial intelligence with proven rule-based vision tools, this sensor delivers fast, accurate results across a wide range of applications—whether you’re checking for part presence, identifying features, or inspecting solder joints.

In-Sight 2800 – Smart AOI Vision Sensor for Reliable Inspection

ADVANCED AOI VISION SENSOR FOR AUTOMATED INSPECTION AND SOLDER QUALITY CONTROL

Its high-performance sensor includes adjustable RGB lighting, allowing it to adapt to different surfaces and lighting conditions. The system supports feature and pattern recognition, edge and circle detection, and more—all with easy setup and minimal programming.

For electronics inspection, the In-Sight 2800 stands out with its ViDi EL Classify tool, which enables visual learning-based inspection. This allows the system to distinguish between good and bad solder joints, making it ideal for quality control in PCB production. Whether you're inspecting a single solder pad or multiple components at once, the system can be trained to recognize defects quickly and reliably.

With flexible communication protocols including TCP/IP, Profinet, Ethernet/IP, SLMP, and FTP, integration into existing factory systems is seamless.

 

 

AOI Vision Sensor

Keyence AOI Vision Sensor

The IV4 Vision Sensor from KEYENCE sets a new benchmark in automatic optical inspection (AOI), combining ease of use with advanced capabilities. Designed to eliminate the need for exact part positioning, the IV4 can accurately detect part presence, quantity, and placement even when conditions aren't ideal.

What makes the IV4 stand out is its ability to maintain high detection reliability across various environments. Whether dealing with inconsistent lighting or subtle surface variations, the built-in hardware and imaging system adapt seamlessly. With improved brightness and multiple field-of-view options, it’s equipped to handle everything from basic presence checks to more complex inspection tasks.

IV4 Vision Sensor – Smarter, Simpler, More Capable

ADVANCED VISION SENSOR FOR RELIABLE, EASY, AND ACCURATE AUTOMATED INSPECTION

This upgraded model of the trusted IV Series continues the tradition of simple operation. It’s intuitive enough for anyone to use, yet powerful enough to deliver consistent and precise inspection results. The IV4 also introduces enhanced AI tools, making it ideal for tasks that often push the limits of traditional vision sensors.

KEY HIGHLIGHTS

  • Handles 100% inspection reliably, even with variable or misaligned targets
  • Captures clear, undistorted images for confident detection
  • Operates consistently across a wide range of detection needs
  • Simple setup with three user-friendly configuration methods, including a dedicated control panel

Whether you're implementing it in a high-speed production line or a precision-driven assembly process, the IV4 helps ensure product quality without the complexity.

 

Certified Laser Robots & Platforms

Certified Robots - Available in Laser

Gantry Soldering Robot

Benchtop

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Gantry Soldering Robot

Gantry

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SCARA Soldering Robot

SCARA

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6 axis Soldering Robot

6-Axis

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Modules

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Gantry Soldering Robot

Benchtop

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Gantry Soldering Robot

Gantry

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SCARA Soldering Robot

SCARA

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6 axis Soldering Robot

6-Axis

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Soldering Kits

Modules

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Certified Platforms - Available in Laser

Stand-Alone Cell

Stand-Alone Cell Gantry

Stand-Alone Twin Table Cell

Inline Cell

Twin-Table Benchtop

Twin-Table Benchtop

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Gantry Soldering Robot

Stand-Alone Gantry

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Twin-Table Gantry

Twin-Table Gantry

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SCARA Cell

SCARA Cell

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Stand-Alone Cell

Stand-Alone Cell

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Inline Cell

Inline Cell

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AutoBlocks

AutoBlocks

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Certified Contact Robots & Platforms

Certified Robots - Available in Contact

Benchtop

Gantry

SCARA

6-Axis

Modules

Gantry Soldering Robot

Benchtop

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Gantry Soldering Robot

Gantry

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SCARA Soldering Robot

SCARA

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6 axis Soldering Robot

6-Axis

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Soldering Kits

Modules

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Certified Platforms - Available in Contact

Desktop Top Enclosure

Stand-Alone Cell

Stand-Alone Cell Gantry

Stand-Alone Twin Table Cell

Inline Cell

Twin-Table Benchtop

Twin-Table Benchtop

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Gantry Soldering Robot

Stand-Alone Gantry

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Twin-Table Gantry

Twin-Table Gantry

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SCARA Cell

SCARA Cell

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Stand-Alone Cell

Stand-Alone Cell

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Inline Cell

Inline Cell

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AutoBlocks

AutoBlocks

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Total Process Control at Your Fingertips

Take command of your entire soldering operation with Soldering Manager Lite — the intuitive software solution designed specifically for the USC-06 controller. Whether you're dialing in parameters or tracking performance over time, this powerful tool gives you the visibility and control you need to boost productivity and maintain the highest quality standards.

Soldering Manager software for robot

Browse Laser Our Add-Ons

Standard Feeder

The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.

Clean Cut Feeder Solder Wire Japan Unix

Clean Cut Feeder

The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.

thermo pro for robotic soldering

Thermo Pro

Non-contact thermometer to control temperature. In addition to the traditional management items for laser soldering (output, time, etc.), the incorporation of Thermo Pro™ makes it possible to manage and control the temperature during soldering.

twin spot laser soldering

Twin Spot

Enables simultaneous soldering of two joints.

Multi phi laser soldering

Multi-phi

Variable laser beam spot diameter soldering system. Laser beam spot diameters are adjustable without moving. The variable spot diameters allow ideal soldering outcomes for diverse component shapes or various land patterns.

Area laser soldering

Area Laser

This laser can irradiate a wide area with uniform energy density. This enables selective SMT processes and simultaneous multi-point soldering.

Solder wire preheater for robotic soldering

Solder Wire Preheater

Preheats solder wire to minimize solder balls and flux dispersion caused by sudden heat shock during soldering. It is also effective at reducing cycle time.

Fiducial correction for robotic soldering

Fiducial Correction

Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.

Treaceability for robotic soldering

Traceability

Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.

AOI Vision sensor for robotic soldering

AOI Vision Sensor

High-Performance Vision Sensor with AI capabilities.
1. Presence/Absence detection of features, patterns, edges, and circles.
2. Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.

Airgun preheater pre heater for robotic soldering

Airgun Preheater

Serves an essential role in preparing components and surfaces before soldering. Reducing thermal shock, improving solder flow, preventing cold solder joints, enhancing flux activation, and protecting sensitive components.

SVX Solder Paste Dispenser

Ideal for dispensing all medium to high viscosity pastes, epoxies, and abrasive compounds in dot and bead patters. The SVX can dispense dots as small as 0.005in in diameter.

PMX 1212 preheater for robotic soldering

PMX 1212 Preheater

Used to heat parts or materials to a specific temperature before further processing, such as soldering, coating, or assembly. This preheating process helps improve the efficiency and quality of subsequent manufacturing steps.

Custom Fixturing

Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.

Browse Our Contact Add-Ons

Standard Feeder

The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.

Clean Cut Feeder

The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.

Brush Cleaner

Automated cleaner for irons tip that removes carbides, stannous tin oxides, and other impurities caused from soldering operations. This ensures that the soldering tips maintain optimal thermal conductivity and performance.

Tip Position Corrector

Adjusts tip slippage caused from thermal expansion, burning out or others. It never requires resetting conditions or reconfiguration. Its fully automated. Managing unexpected slippage is essential for maintaining consistent quality.

Uni-Tester

Accurately measure soldering iron tip temperature, tip-to-ground potential, and tip-to-ground resistance. Features a separate sensor unit, RS232C data output, and compliance with MIL-STD-2000A, IPC J-STD-001G, and IEC 61191-1 (Ed.3/2018).

Fiducial Correction

Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.

Traceability

Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.

AOI Vision Sensor

High-Performance Vision Sensor with AI capabilities.
1.Presence/Absence detection of features, patterns, edges, and circles.
2.Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.

Fixturing

Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.

Airblow

Air blower, vacuum type. Reduces debris scattering. Built-in solenoid valve. It uses compressed air to blow away unwanted particles, which helps in maintaining a clean and efficient soldering process.

Flux Dispensing

We precisely apply flux - a chemical cleaning agent - onto a printed circuit board (PCB) before soldering. Flux removes oxidation and prepares the metal surfaces for a stronger, more reliable solder bond.

Fume Extractor

Effectively remove harmful dust, smoke, and fumes right at the source, ensuring clean, safety-compliant air.

Lock-on Mechanism

Secure the wire solder feed in a fixed position and avoid common defects caused by feed misalignment.

Nitrogen Gas Generator

Nitrogen Gas Generator. Your go-to tool for cleaner, more reliable lead-free soldering.

Soldering Tips

Designed to transfer heat from the soldering iron to the components and solder, enabling the melting of solder to form electrical connections. Made with high-quality materials to ensure durability, and consistent performance.

Enhance Your Soldering Operations with Premium Add-Ons!

Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.

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