AOI Vision Sensor

Cognex AOI Vision Sensor

The Cognex In-Sight 2800 is a compact and versatile vision system designed to simplify automated optical inspection tasks. Combining powerful artificial intelligence with proven rule-based vision tools, this sensor delivers fast, accurate results across a wide range of applications—whether you’re checking for part presence, identifying features, or inspecting solder joints.

In-Sight 2800 – Smart AOI Vision Sensor for Reliable Inspection

ADVANCED AOI VISION SENSOR FOR AUTOMATED INSPECTION AND SOLDER QUALITY CONTROL

Its high-performance sensor includes adjustable RGB lighting, allowing it to adapt to different surfaces and lighting conditions. The system supports feature and pattern recognition, edge and circle detection, and more—all with easy setup and minimal programming.

For electronics inspection, the In-Sight 2800 stands out with its ViDi EL Classify tool, which enables visual learning-based inspection. This allows the system to distinguish between good and bad solder joints, making it ideal for quality control in PCB production. Whether you're inspecting a single solder pad or multiple components at once, the system can be trained to recognize defects quickly and reliably.

With flexible communication protocols including TCP/IP, Profinet, Ethernet/IP, SLMP, and FTP, integration into existing factory systems is seamless.

 

 

Certified Compatible Robots

Benchtop
Available in Contact and Laser.

Gantry
Available in Contact and Laser.

SCARA
Available in Contact and Laser.

6-Axis
Available in Contact and Laser.

Modules
Available in Contact and Laser.

Certified Compatible Platforms

Twin-Table Benchtop
Available in Contact and Laser.

Stand-Alone Gantry
Available in Contact and Laser.

Twin-Table Gantry
Available in Contact and Laser.

SCARA Cell
Available in Contact and Laser.

Stand-Alone Cell
Available in Contact and Laser.

Inline Cell
Available in Contact and Laser.

AutoBlocks
Available in Contact and Laser.

AOI Vision Sensor

Keyence AOI Vision Sensor

The IV4 Vision Sensor from KEYENCE sets a new benchmark in automatic optical inspection (AOI), combining ease of use with advanced capabilities. Designed to eliminate the need for exact part positioning, the IV4 can accurately detect part presence, quantity, and placement even when conditions aren't ideal.

What makes the IV4 stand out is its ability to maintain high detection reliability across various environments. Whether dealing with inconsistent lighting or subtle surface variations, the built-in hardware and imaging system adapt seamlessly. With improved brightness and multiple field-of-view options, it’s equipped to handle everything from basic presence checks to more complex inspection tasks.

IV4 Vision Sensor – Smarter, Simpler, More Capable

ADVANCED VISION SENSOR FOR RELIABLE, EASY, AND ACCURATE AUTOMATED INSPECTION

This upgraded model of the trusted IV Series continues the tradition of simple operation. It’s intuitive enough for anyone to use, yet powerful enough to deliver consistent and precise inspection results. The IV4 also introduces enhanced AI tools, making it ideal for tasks that often push the limits of traditional vision sensors.

KEY HIGHLIGHTS

  • Handles 100% inspection reliably, even with variable or misaligned targets
  • Captures clear, undistorted images for confident detection
  • Operates consistently across a wide range of detection needs
  • Simple setup with three user-friendly configuration methods, including a dedicated control panel

Whether you're implementing it in a high-speed production line or a precision-driven assembly process, the IV4 helps ensure product quality without the complexity.

 

Robotic Soldering Add-ons

Fancort’s robotic soldering add-ons, including laser and contact soldering solutions, deliver unmatched precision and efficiency. Designed for seamless integration with robotic systems, these add-ons enhance soldering quality while increasing production speed. Ideal for diverse applications, they ensure reliability and adaptability to meet the evolving demands of modern automated manufacturing.

Contact Soldering Add-ons

standard feeder for robotic soldering

Standard Feeder

The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.

CONTACT SOLDERING


brush cleaner for robotic soldering

Brush Cleaner

Automated cleaner for irons tip that removes carbides, stannous tin oxides, and other impurities caused from soldering operations. This ensures that the soldering tips maintain optimal thermal conductivity and performance.

CONTACT SOLDERING


Uni tester for robotic soldering

Uni-tester

This device is used for measuring soldering iron tip temperature, tip to ground potential, and tip to ground resistance.

  • Considering the installation of this device , the sensor unit comes separated from the main control unit.
  • Data transmission to external devices is possible by using RS232C connection.
  • Tip to ground potential and tip to ground resistance measurement complies with the following standards: MIL STD 2000 (2000A) / IPC J STD 001G / IEC 61191 1 (Ed3/2018)

CONTACT SOLDERING


Treaceability for robotic soldering

Traceability

Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.

CONTACT SOLDERING


Fixture for robotic soldering

Custom Fixturing

Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.

CONTACT SOLDERING


Soldering tips for robotic soldering

Soldering Tips

Designed to transfer heat from the soldering iron to the components and solder, enabling the melting of solder to form electrical connections. Made with high-quality materials to ensure durability, and consistent performance.

CONTACT SOLDERING

clean cut feeder for robotic soldering

Clean Cut Feeder

The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.

CONTACT SOLDERING


tip position corrector for robotic soldering

Tip Position Corrector

Adjusts tip slippage caused from thermal expansion, burning out or others. It never requires resetting conditions or reconfiguration. Its fully automated. Managing unexpected slippage is essential for maintaining consistent quality.

CONTACT SOLDERING


Fiducial correction for robotic soldering

Fiducial Correction

Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.

CONTACT SOLDERING


AOI Vision sensor for robotic soldering

AOI Vision Sensor

High-Performance Vision Sensor with AI capabilities.
1. Presence/Absence detection of features, patterns, edges, and circles.
2. Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.

CONTACT SOLDERING


Airblow for robotic soldering

Airblow

Air blower, vacuum type. Reduces debris scattering. Built-in solenoid valve. It uses compressed air to blow away unwanted particles, which helps in maintaining a clean and efficient soldering process.

CONTACT SOLDERING


Enhance Your Soldering Operations with Premium Add-Ons!

Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.

CONTACT SOLDERING ADD-ONS
Achieve consistent solder quality with precision tools.
Enhance performance with optional feeders, preheaters, and soldering tip upgrades.

📞 Ready to get started? Contact us today!
Click the button below or call us now to learn how our add-ons can transform your operations.

Total Process Control at Your Fingertips

Take command of your entire soldering operation with Soldering Manager Lite — the intuitive software solution designed specifically for the USC-06 controller. Whether you're dialing in parameters or tracking performance over time, this powerful tool gives you the visibility and control you need to boost productivity and maintain the highest quality standards.

Soldering Manager software for robot

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HEAD OF ROBOTIC AUTOMATION – Americas
 
JAPAN UNIX MX SPARE PARTS SALES

Some of our customers

Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.