USC-06 Soldering Kit

The USC-06 Soldering Kit isn’t just another piece of automation equipment; it’s a smarter way to solder. Developed by Japan Unix and seamlessly integrated by Fancort Industries, this advanced system offers full control over the soldering process, with real-time monitoring and data feedback that help you produce consistent, high-quality results every time.

Whether you're running a high-mix production line or a fully automated assembly setup, the USC-06 gives you the flexibility and performance to stay ahead.

Control Focused

The USC-06 controller doesn’t just control your soldering; it gives you complete visibility. Whether you're working with a single-point or dual-point setup, this controller talks directly with external devices, robots, and other automation tools over Ethernet. The result? Real-time insights, fewer errors, and faster problem-solving.

Key Features & Specifications

Key Features & Specifications

PAD VISUALIZE THE PROCESS IN REAL TIME

See exactly what’s happening at every step. Get graphical and numeric data feedback to monitor tip temperature, solder feed rates, and process consistency, all from one interface.

BUILT-IN INTELLIGENCE

An advanced encoder keeps tabs on solder wire flow, instantly detecting clogs or breaks so you can prevent defects before they happen.

EASY DATA HANDLING

Plug in a USB drive to read and store soldering conditions or retrieve log data. No hassle, no downtime.

SOLDERING MANAGER SOFTWARE

Real-time display of operational status via graphs and numerical data for visualization. Edit, save, and manage soldering parameters. Enhanced traceability measures.

TAILORED FOR YOUR APPLICATION

Choose from multiple heater types (AH, BH, AD) and soldering tip shapes for a perfect match to your specific job requirements.

DUAL-POINT CONTROL

Independently manage two soldering heads and two wire feeders. More done in less time, without compromising quality.

MULTILINGUAL SUPPORT

Interface options in Japanese, English, and Chinese (currently under development) make it easy for global teams to stay aligned.

Additional Components Included

In addition to the USC-06 controller, the kit includes high-performance tools designed for precision and reliability. The UMC-093 soldering head features a 250W heater and a temperature sensor just 3mm from the tip, ensuring fast, accurate heat control. Its fixed 75° angle and Poka-Yoke system deliver consistent, repeatable solder joints. The UJC-213 Airblow tip cleaner keeps tips clean and efficient by removing debris with bursts of air. For precise solder delivery, the UPM-023 wire feeder handles wire as thin as 0.3 mm and includes sensors to detect feed errors in real time. Finally, Soldering Manager Lite software provides full process visibility, allowing you to monitor, adjust, and optimize every step with ease.

UMC-093
Soldering Head

The UMC-093 Soldering Head from Japan Unix is a high-performance, compact soldering head designed primarily for automotive electronics applications. Key features include a 250W heating element with a temperature sensor positioned just 3mm from the tip, which allows for precise temperature control and efficient heat transfer. The soldering head features a fixed 75° angle and incorporates a Poka-Yoke system to ensure accurate tip placement, thereby enhancing operational reliability.

This soldering head supports both point-to-point and linear soldering techniques, making it versatile for various soldering tasks. It is compatible with the Japan Unix USC-06 controller, and optional features include nitrogen gas supply and a needle mover for more specialized applications.

UPM-023
Soldering Feeder

The UPM-023 Soldering Feeder from Japan Unix is an advanced, automated solder wire feeder designed for precision and efficiency in soldering tasks. It is particularly suitable for micro soldering applications, such as high-density circuit boards and small electronic components.

Key features of the UPM-023 include:
High Precision Feeding: The feeder is capable of managing ultrafine solder wire, with a resolution of 0.072 mm per pulse, making it ideal for tasks that require high precision.
Wire Compatibility: It can handle solder wire diameters ranging from 0.3 mm to 1.2 mm, accommodating a variety of soldering needs.
Error Detection: The UPM-023 is equipped with an encoder that detects feeding issues, such as slipping or jamming, ensuring consistent and reliable operation.
Automated Control: It integrates seamlessly with Japan Unix's soldering controllers, such as the USC-06, to provide precise control over the amount and speed of solder wire fed during the soldering process.

UJC-213
Tip Cleaner

The UJC-213 Tip Cleaner from Japan Unix is a specialized device designed to maintain the cleanliness of soldering iron tips. It features an air blower mechanism that effectively removes debris and contaminants from the tips, which is crucial for ensuring high-quality soldering performance and extending the lifespan of the tips. This cleaner works by blowing air to dislodge and remove residues, which helps in maintaining the integrity and functionality of the soldering tips during repetitive use in automated or manual soldering processes.

Unlock the Potential of USC-06 with Soldering-Compatible Platforms

Our USC-06 Soldering Kit is designed for versatile integration, compatible with a wide range of automation platforms. USC-06 can be seamlessly incorporated into AutoBlocks, Kuka, Universal Robots, EPSON, Mitsubishi, FANUC, Yaskawa, Denso, and most gantry systems, providing flexible and reliable solutions for high-performance soldering in various robotic and automated environments.

AutoBlocks
Available for Contact and Laser Soldering.

Kuka
Available for Contact and Laser Soldering.

Universal Robots
Available for Contact and Laser Soldering.

EPSON
Available for Contact and Laser Soldering.

Mitsubishi
Available for Contact and Laser Soldering.

FANUC
Available for Contact and Laser Soldering.

Yaskawa
Available for Contact and Laser Soldering.

Denso
Available for Contact and Laser Soldering.

Most Gantries
Available for Contact and Laser Soldering.

USC-06: Smart Soldering Starts Here

Bring precision, flexibility, and total control to your soldering process with the USC-06 controller, engineered for the future of smart manufacturing. With real-time data communication via Ethernet and seamless integration into robotic systems, the USC-06 unlocks new levels of efficiency, quality, and traceability.

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USC-06 Connection Method Wiring Illustration

Connection method overview USC-06 Soldering Controller

Robotic Soldering Add-ons

Fancort’s robotic soldering add-ons, including laser and contact soldering solutions, deliver unmatched precision and efficiency. Designed for seamless integration with robotic systems, these add-ons enhance soldering quality while increasing production speed. Ideal for diverse applications, they ensure reliability and adaptability to meet the evolving demands of modern automated manufacturing.

Contact Soldering

Contact Soldering Add-ons

Standard Feeder

The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.

CONTACT SOLDERING

Brush Cleaner

Automated cleaner for irons tip that removes carbides, stannous tin oxides, and other impurities caused from soldering operations. This ensures that the soldering tips maintain optimal thermal conductivity and performance.

CONTACT SOLDERING

Uni-tester

This device is used for measuring soldering iron tip temperature, tip to ground potential, and tip to ground resistance.

Considering the installation of this device , the sensor unit comes separated from the main control unit.
Data transmission to external devices is possible by using RS232C connection.
Tip to ground potential and tip to ground resistance measurement complies with the following standards: MIL STD 2000 (2000A) / IPC J STD 001G / IEC 61191 1 (Ed3/2018)

CONTACT SOLDERING

Traceability

Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.

CONTACT SOLDERING

Custom Fixturing

Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.

CONTACT SOLDERING

Soldering Tips

Designed to transfer heat from the soldering iron to the components and solder, enabling the melting of solder to form electrical connections. Made with high-quality materials to ensure durability, and consistent performance.

CONTACT SOLDERING

Clean Cut Feeder

The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.

CONTACT SOLDERING

Tip Position Corrector

Adjusts tip slippage caused from thermal expansion, burning out or others. It never requires resetting conditions or reconfiguration. Its fully automated. Managing unexpected slippage is essential for maintaining consistent quality.

CONTACT SOLDERING

Fiducial Correction

Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.

CONTACT SOLDERING

AOI Vision Sensor

High-Performance Vision Sensor with AI capabilities.
1. Presence/Absence detection of features, patterns, edges, and circles.
2. Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.

CONTACT SOLDERING

Airblow

Air blower, vacuum type. Reduces debris scattering. Built-in solenoid valve. It uses compressed air to blow away unwanted particles, which helps in maintaining a clean and efficient soldering process.

CONTACT SOLDERING

Enhance Your Soldering Operations with Premium Add-Ons!

Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.

✅ CONTACT SOLDERING ADD-ONS
Achieve consistent solder quality with precision tools.
Enhance performance with optional feeders, preheaters, and soldering tip upgrades.

📞 Ready to get started? Contact us today!
Click the button below or call us now to learn how our add-ons can transform your operations.

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Where To Buy

Total Process Control at Your Fingertips

Take command of your entire soldering operation with Soldering Manager Lite — the intuitive software solution designed specifically for the USC-06 controller. Whether you're dialing in parameters or tracking performance over time, this powerful tool gives you the visibility and control you need to boost productivity and maintain the highest quality standards.

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Some of our customers

Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.