USC-06 Soldering Kit

The USC-06 Soldering Kit isn’t just another piece of automation equipment; it’s a smarter way to solder. Developed by Japan Unix and seamlessly integrated by Fancort Industries, this advanced system offers full control over the soldering process, with real-time monitoring and data feedback that help you produce consistent, high-quality results every time.

Whether you're running a high-mix production line or a fully automated assembly setup, the USC-06 gives you the flexibility and performance to stay ahead.

Robotic Soldering by Japan Unix › Contact Soldering › Contact Soldering Kits / Contact Soldering Modules › USC-06 Soldering Kit

Control Focused

The USC-06 controller doesn’t just control your soldering; it gives you complete visibility. Whether you're working with a single-point or dual-point setup, this controller talks directly with external devices, robots, and other automation tools over Ethernet. The result? Real-time insights, fewer errors, and faster problem-solving.

Key Features & Specifications

Key Features & Specifications

PAD VISUALIZE THE PROCESS IN REAL TIME

See exactly what’s happening at every step. Get graphical and numeric data feedback to monitor tip temperature, solder feed rates, and process consistency, all from one interface.

BUILT-IN INTELLIGENCE

An advanced encoder keeps tabs on solder wire flow, instantly detecting clogs or breaks so you can prevent defects before they happen.

EASY DATA HANDLING

Plug in a USB drive to read and store soldering conditions or retrieve log data. No hassle, no downtime.

SOLDERING MANAGER SOFTWARE

Real-time display of operational status via graphs and numerical data for visualization. Edit, save, and manage soldering parameters. Enhanced traceability measures.

TAILORED FOR YOUR APPLICATION

Choose from multiple heater types (AH, BH, AD) and soldering tip shapes for a perfect match to your specific job requirements.

DUAL-POINT CONTROL

Independently manage two soldering heads and two wire feeders. More done in less time, without compromising quality.

MULTILINGUAL SUPPORT

Interface options in Japanese, English, and Chinese (currently under development) make it easy for global teams to stay aligned.

Additional Components Included

In addition to the USC-06 controller, the kit includes high-performance tools designed for precision and reliability. The UMC soldering head features a 250W heater and a temperature sensor just 3mm from the tip, ensuring fast, accurate heat control. Its fixed 75° angle and Poka-Yoke system deliver consistent, repeatable solder joints. The UJC Airblow tip cleaner keeps tips clean and efficient by removing debris with bursts of air. For precise solder delivery, the UPM solder wire feeder handles wire as thin as 0.3 mm and includes sensors to detect feed errors in real time. Finally, Soldering Manager Lite software provides full process visibility, allowing you to monitor, adjust, and optimize every step with ease.

UMC-087B-L / UMC-090B-BHL-L / UMC-090B-BHS-L
Soldering Heads and Heaters

The UMC-087B-L, UMC-090B-BHL-L, and UMC-090B-BHS-L soldering heads from Japan Unix are engineered for high-performance automated soldering and robotic soldering applications. Designed for integration with Japan Unix solder wire feeder systems, these soldering heads provide precise temperature control, efficient heat transfer, and consistent solder delivery for demanding electronics manufacturing and PCB assembly processes.

Available with AH, BHL, and BHS heater configurations, these automated soldering heads can be selected to match specific production requirements. Optional lock-on units enhance stability and repeatability, helping manufacturers achieve reliable solder joints, improved process control, and reduced cycle times. Ideal for robotic soldering systems, automated assembly lines, and high-volume electronics production, these Japan Unix soldering heads deliver the performance and consistency required for modern manufacturing environments.

Note: The ideal Japan Unix soldering head / heater configuration will depend on your automated soldering requirements. Contact our team for application-specific recommendations.

UPM Series
Solder Wire Feeders

The UPM Series solder wire feeders from Japan Unix are designed to deliver precise, reliable solder wire feeding for automated soldering, robotic soldering, and laser soldering applications. Engineered for seamless integration with Japan Unix soldering systems, these feeders provide accurate solder delivery, advanced error detection, and consistent performance across a wide range of electronics manufacturing and PCB assembly processes.

Available models include the UPM-057, UPM-057A, UPM-052E, and UPM-052E-08, each optimized for specific solder wire diameters and production requirements. Precision feed control ranges from 0.015 mm to 0.072 mm per pulse, enabling accurate solder volume management for both standard and high-precision soldering applications. The feeders support solder wire diameters from 0.2 mm to 2.0 mm depending on the model, providing flexibility for micro soldering, selective soldering, and high-volume automated production.

All UPM Series feeders utilize a 5-phase stepper motor and encoder-based error detection system to ensure smooth wire feeding while identifying potential issues such as wire slippage or feeding interruptions. Compatible with Japan Unix USC-06 controllers and DF, GF, FR, and ULD-02 series soldering systems, these solder wire feeders help improve solder joint quality, process repeatability, and overall manufacturing efficiency in automated soldering environments.

Note: Choosing the correct Japan Unix solder wire feeder is essential for achieving optimal automated soldering performance. Contact our team for feeder selection assistance.

All UPM Solder wire feeders for USC 06 - Japan Unix - Fancort Industries

UJC-213
Tip Cleaner

The UJC-213 Tip Cleaner from Japan Unix is a specialized device designed to maintain the cleanliness of soldering iron tips. It features an air blower mechanism that effectively removes debris and contaminants from the tips, which is crucial for ensuring high-quality soldering performance and extending the lifespan of the tips. This cleaner works by blowing air to dislodge and remove residues, which helps in maintaining the integrity and functionality of the soldering tips during repetitive use in automated or manual soldering processes.

Unlock the Potential of USC-06 with Soldering-Compatible Platforms

Our USC-06 Soldering Kit is designed for versatile integration, compatible with a wide range of automation platforms. USC-06 can be seamlessly incorporated into AutoBlocks, Kuka, Universal Robots, EPSON, Mitsubishi, FANUC, Yaskawa, Denso, and most gantry systems, providing flexible and reliable solutions for high-performance soldering in various robotic and automated environments.

AutoBlocks
Available for Contact and Laser Soldering.

Kuka
Available for Contact and Laser Soldering.

Universal Robots
Available for Contact and Laser Soldering.

EPSON
Available for Contact and Laser Soldering.

Mitsubishi
Available for Contact and Laser Soldering.

FANUC
Available for Contact and Laser Soldering.

Yaskawa
Available for Contact and Laser Soldering.

Denso
Available for Contact and Laser Soldering.

Most Gantries
Available for Contact and Laser Soldering.

USC-06: Smart Soldering Starts Here

Bring precision, flexibility, and total control to your soldering process with the USC-06 controller, engineered for the future of smart manufacturing. With real-time data communication via Ethernet and seamless integration into robotic systems, the USC-06 unlocks new levels of efficiency, quality, and traceability.

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USC-06 Connection Method Wiring Illustration

Connection method overview USC-06 Soldering Controller

Total Process Control at Your Fingertips

Take command of your entire soldering operation with Soldering Manager Lite — the intuitive software solution designed specifically for the USC-06 controller. Whether you're dialing in parameters or tracking performance over time, this powerful tool gives you the visibility and control you need to boost productivity and maintain the highest quality standards.

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Browse Our Add-Ons

Standard Feeder

The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.

Clean Cut Feeder

The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.

Brush Cleaner

Automated cleaner for irons tip that removes carbides, stannous tin oxides, and other impurities caused from soldering operations. This ensures that the soldering tips maintain optimal thermal conductivity and performance.

Tip Position Corrector

Adjusts tip slippage caused from thermal expansion, burning out or others. It never requires resetting conditions or reconfiguration. Its fully automated. Managing unexpected slippage is essential for maintaining consistent quality.

Uni-Tester

Accurately measure soldering iron tip temperature, tip-to-ground potential, and tip-to-ground resistance. Features a separate sensor unit, RS232C data output, and compliance with MIL-STD-2000A, IPC J-STD-001G, and IEC 61191-1 (Ed.3/2018).

Fiducial Correction

Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.

Traceability

Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.

AOI Vision Sensor

High-Performance Vision Sensor with AI capabilities.
1.Presence/Absence detection of features, patterns, edges, and circles.
2.Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.

Fixturing

Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.

Airblow

Air blower, vacuum type. Reduces debris scattering. Built-in solenoid valve. It uses compressed air to blow away unwanted particles, which helps in maintaining a clean and efficient soldering process.

Flux Dispensing

We precisely apply flux - a chemical cleaning agent - onto a printed circuit board (PCB) before soldering. Flux removes oxidation and prepares the metal surfaces for a stronger, more reliable solder bond.

Fume Extractor

Effectively remove harmful dust, smoke, and fumes right at the source, ensuring clean, safety-compliant air.

Lock-on Mechanism

Secure the wire solder feed in a fixed position and avoid common defects caused by feed misalignment.

Nitrogen Gas Generator

Nitrogen Gas Generator. Your go-to tool for cleaner, more reliable lead-free soldering.

Soldering Tips

Designed to transfer heat from the soldering iron to the components and solder, enabling the melting of solder to form electrical connections. Made with high-quality materials to ensure durability, and consistent performance.

Enhance Your Soldering Operations with Premium Add-Ons!

Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.

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Where To Buy

Frequently Asked Questions

What are the advantages of contact soldering?

Consistently high quality joints, lower operator skill, up to 2x productivity.

Is robotic soldering faster than hand soldering?

Yes, a robotic soldering process is typically faster because an operator can load while the robot is simultaneously soldering.

I have a high product mix. How do I address fixturing?

AFancort is an expert fixture designer with the ability to develop quick change and flexible fixturing options.

Does Japan Unix/Fancort offer in-line turn-key solutions?

Absolutely, Japan Unix and Fancort can both offer solutions for high volume processes including assembly, inspection and other ancillary processes.

What is the typical Japan Unix tip life? How much do tips costs?

Japan Unix tips provide industry-leading tip life in the range of 20,000 — 25,000 hits depending on the application. Tips are typically half the cost of competitive offerings with integrated heating elements.

How do I determine if my application is a good candidate for robotic soldering?

Fancort offers free application reviews. If the process meets our standards then we proceed to a consultative proof of concept phase where we may run samples and develop fixturing concepts.