AUTOBLOCKS AB-R2
PCB ROUTERS
Safety Focused
The AutoBlocks™ AB-R2 PCB Router combines user-friendly operation with safety-focused features. It includes a teach pendant for intuitive programming and quick setup, while its fully enclosed steel structure and safety light curtains ensure operator protection. This makes it an efficient and secure solution for medium to high-volume PCB depaneling.
AB-R2 PCB ROUTER
Two work tables and one gantry mean the router never waits - operators load one fixture while five coordinated axes depanel the other.
• Up to 2x panels per hour compared to traditional single-table routing.
• Twin-table architecture featuring two independent work tables.
• Large-format 3-axis gantry with an electronically geared X-axis.
• Eliminates idle gantry time by allowing operators to load while routing.
• Standardized for EMS requirements and easily configurable per product.
• Live OEE, yield, and cycle time tracking via the integrated interface.
STANDARD FEATURES
• Twin work tables with independent dual-side loading.
• Perimeter light curtains and fully interlocked access.
• Automated part-presence sensing on both independent tables.
FEATURES
• Five coordinated axes running simultaneously on a single control block.
• Electronically geared X-axis provides dual-side support and zero rack twist.
• AutoCode software automatically manages the depanel path, table sequencing, and staging.
• High-performance routing spindle equipped with automated bit-life tracking.
• Recipe-driven loading logic allows seamless changeovers in under five minutes.
SPECIFICATIONS
• Controller: Autoblocks Control Block integrating motion, logic, safety, and HMI in one.
• Motion System: 3-axis large-work-area gantry + twin auxiliary axes (5 axes total).
• Gantry Alignment: Electronically geared X-axis for rigid dual-side support.
• Stations: Twin independent work tables supporting simultaneous load/route cycles.
• HMI: Autoblocks Pendant for recipe selection, table control, and live OEE metrics.
• Programming: Built on AutoCode and Autoblocks Studio platforms.
SAFETY
• Category-3 safety controller constantly mediating operator access and system states.
• Perimeter light curtains protecting the dual active load/unload zones.
• Fail-safe table-state interlocks ensuring the operator never wonders if it is safe to reach in.
OPTIONS
• Configurable panel size options tailored per EMS production line.
• Customizable fixture compatibility to match changing panel mixes.
• Application-specific routing bit sets.
Integrated dust extraction configurations.
• Recipe-based software modifications to add new products without rewriting PLC code.
Medium to High
The Fancort AB-R2 PCB Router is a compact, high-precision machine designed for medium to high-volume PCB depaneling. It features a large working area (450mm x 450mm) and delivers exceptional accuracy with a repeatability of ±0.02mm. Additionally, its built-in vacuum system with HEPA filtration ensures a clean and dust-free operation. These features make it a reliable and efficient solution for PCB manufacturing.
- Video Demo | AutoBlocks AB-R2 PCB Router
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: AB-R2 PCB Router
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
Meet the Control Block: Precision Behind our Router
Power your depaneling process with Fancort’s Control Block, the advanced core of the AB-R2 PCB Router. This cutting-edge component ensures precise, consistent performance for smooth and efficient PCB routing. Engineered for reliability, the Control Block enables seamless operation and exceptional accuracy, making it an essential part of our high-performance system.
Teach Pendant
The Teach Pendant is an essential interface designed for intuitive and efficient operation of the Autoblocks Control Block system. It combines advanced functionality with user-friendly features, enabling seamless interaction with automated systems for programming, monitoring, and control tasks.
HARDWARE INTEGRATION
Connection Port | Single-cable connection to the Autoblocks Control Block for power and communication.
Touchscreen Display | High-resolution 10-inch capacitive multi-touch display with a rugged machined aluminum enclosure.
Connectivity Options | USB 2.0, Bluetooth, and Wi-Fi connectivity for flexible machine operation and support.
USER INTERFACE
Provides an intuitive Human-Machine Interface (HMI) for machine operation, diagnostics, and configuration.
Includes configurable jog and teach functions for simplified machine setup and control.
APPLICATIONS
Ideal for assembly systems, inspection stations, machine vision applications, material handling, and automated production equipment.
Provides direct machine control, diagnostics, and position teaching for operators and technicians.
ADDITIONAL OPTIONS
Supports standard VESA mounting patterns for machine, arm, workstation, or wall-mounted installations.
Designed for seamless integration with Autoblocks Control Block systems.
OVERALL BENEFITS
Combines machine operation, diagnostics, teaching, and monitoring into a single industrial-grade interface.
Simplifies machine control, reduces operator training requirements, and improves overall system usability.
SAFETY FEATURES
Integrated Emergency Stop (E-Stop) button with redundant normally closed safety circuitry.
Compatible with the Autoblocks safety architecture for enhanced machine safety and diagnostics.
PROGRAMMING SUPPORT
Fully compatible with Autoblocks AutoCode and TurnCode software environments.
Supports machine configuration, position teaching, routine execution, diagnostics, and alarm management.
MOUNTING FLEXIBILITY
Supports standard VESA mounting patterns for easy installation on machines, articulated arms, workstations, and operator stations.
Provides flexibility for a wide range of industrial automation applications
INDUSTRIAL DESIGN
Machined aluminum enclosure designed for demanding manufacturing environments.
Combines durability, reliability, and a professional industrial appearance for long-term operation.
PCB ROUTERS FAQ
Q: The AB-R2 looks similar to the AB-R1 but with an added twin table? How do they compare?
A: The AB-R2 maximizes productivity by utilizing a twin-table architecture where a single, large-format 3-axis gantry seamlessly serves two independent work tables. Controlled by a unified Autoblocks Control Block, it features an electronically geared X-axis for zero rack twist, integrated bit-life tracking, and an AutoCode programming platform that scales with your product mix.
Q: Why is the AB-R2 the industry leader for productivity?
A: The AB-R2 completely eliminates idle gantry time. While an operator loads or unloads one independent table behind the safety light curtain, the 5-axis coordinated system is actively depaneling a panel on the other table—delivering up to 2x the panels per hour compared to traditional single-table routing.
Q: What is the AB-R2 footprint?
A: The AB-R2 delivers a high-throughput, twin-table architecture without expanding your factory floor space. It allows EMS facilities to double their panel production capacity on equivalent panel sizes without the need to double their physical footprint or operator headcount.
Q: Can the AB-R2 run two different panels at the same time?
A: Yes. The machine’s AutoCode software seamlessly manages the depanel paths, table sequencing, and load-side staging within a unified program. Production teams can run distinct panel mixes and switch products in under five minutes simply by selecting a new recipe from the Pendant, without ever touching the underlying PLC code.
Which is the best PCB Router for you?
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