Robotic Soldering by Japan Unix › Contact Soldering › Contact Soldering Cells

Contact Soldering Cells

A robotic soldering cell is a large-scale, automated soldering system designed for high-speed and high-precision soldering tasks. Featuring a stationary platform with desktop soldering robot, it allows multi-point soldering. The system is ideal for medium to high volume electronics manufacturing, automotive applications, and other industries requiring consistent soldering across large surface areas.

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Stand-Alone

Stand-Alone Cell

Stand-Alone Systems – Stop Relying on Operators for Precision

What happens when your best Soldering Tech quits?

🔹 Every operator solders differently, leading to rejects and rework.
🔹 Turnover is killing your consistency, and training takes toooo long.
🔹 Scaling production is impossible when soldering relies on human skill.

Imagine a system that never gets tired, never makes mistakes, and always delivers perfect joints.
A stand-alone robotic soldering system is your reliable, never-fails technician.

General
Sample Video

STAND-ALONE CELL

Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot. This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).

FEATURES

Equipped with 4-axis/3-axis orthogonal robot.
User-friendly teaching program specially designed for soldering.
Supports both iron soldering and laser soldering methods.
Numerous options including changing shaft length, image processing, thermometer, and QR scanner.
Add additional axes.

All prices, specifications, and availability of products are subject to change without notice. The Company reserves the right to modify or discontinue any product at any time without prior notice.

Stand-Alone Gantry Soldering Cell

Introducing the Future of Soldering: Fancort Custom Robotic Soldering Cells! Our robotic soldering cell is engineered to deliver unparalleled precision, ensuring consistent soldering quality with minimal defects.

Monitor and manage production remotely.

Real-time data insights enable proactive decision-making and streamlined operations.

Our robotic soldering solution minimizes solder consumption while maintaining exceptional quality.

Equipped with advanced safety features, ensuring a secure working environment for your operators.

Browse Our Add-Ons

Standard Feeder

The "Standard Feeder" from Japan Unix is typically used in robotic soldering systems to automate the process of feeding solder wire to the soldering tip. Available in High-Precision Version.

Clean Cut Feeder

The feeder’s notching technology reduces flux dispersal and solder balls, preventing manufacturing issues like flux splatter. Available in High-Precision Version.

Brush Cleaner

Automated cleaner for irons tip that removes carbides, stannous tin oxides, and other impurities caused from soldering operations. This ensures that the soldering tips maintain optimal thermal conductivity and performance.

Tip Position Corrector

Adjusts tip slippage caused from thermal expansion, burning out or others. It never requires resetting conditions or reconfiguration. Its fully automated. Managing unexpected slippage is essential for maintaining consistent quality.

Uni-Tester

Accurately measure soldering iron tip temperature, tip-to-ground potential, and tip-to-ground resistance. Features a separate sensor unit, RS232C data output, and compliance with MIL-STD-2000A, IPC J-STD-001G, and IEC 61191-1 (Ed.3/2018).

Fiducial Correction

Revolutionize your robotic soldering with our cutting-edge Fiducial Correction Vision System, ensuring pinpoint accuracy and seamless precision based on fiducial marks.

Traceability

Enhance traceability in manufacturing and logistics by providing accurate and reliable data capture, ensuring that each product or component can be tracked through every stage of the production process.

AOI Vision Sensor

High-Performance Vision Sensor with AI capabilities.
1.Presence/Absence detection of features, patterns, edges, and circles.
2.Ethernet communication with TCP/IP, Profinet, ethernet/IP, SLMP, and FTP for saving data.

Fixturing

Specifically designed to hold, support, and position parts or assemblies during operations like machining, soldering, or inspection. Tailor made fixturing to ensure repeatability for your process.

Airblow

Air blower, vacuum type. Reduces debris scattering. Built-in solenoid valve. It uses compressed air to blow away unwanted particles, which helps in maintaining a clean and efficient soldering process.

Flux Dispensing

We precisely apply flux - a chemical cleaning agent - onto a printed circuit board (PCB) before soldering. Flux removes oxidation and prepares the metal surfaces for a stronger, more reliable solder bond.

Fume Extractor

Effectively remove harmful dust, smoke, and fumes right at the source, ensuring clean, safety-compliant air.

Lock-on Mechanism

Secure the wire solder feed in a fixed position and avoid common defects caused by feed misalignment.

Nitrogen Gas Generator

Nitrogen Gas Generator. Your go-to tool for cleaner, more reliable lead-free soldering.

Soldering Tips

Designed to transfer heat from the soldering iron to the components and solder, enabling the melting of solder to form electrical connections. Made with high-quality materials to ensure durability, and consistent performance.

Enhance Your Soldering Operations with Premium Add-Ons!

Unlock the full potential of your robotic soldering systems with our advanced Contact Soldering Add-Ons and Laser Soldering Add-Ons. Designed to elevate precision, efficiency, and reliability, these accessories seamlessly integrate into your workflow to meet even the most demanding production requirements.

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Where To Buy

Frequently Asked Questions

What are the advantages of contact soldering?

Consistently high quality joints, lower operator skill, up to 2x productivity.

Is robotic soldering faster than hand soldering?

Yes, a robotic soldering process is typically faster because an operator can load while the robot is simultaneously soldering.

I have a high product mix. How do I address fixturing?

AFancort is an expert fixture designer with the ability to develop quick change and flexible fixturing options.

Does Japan Unix/Fancort offer in-line turn-key solutions?

Absolutely, Japan Unix and Fancort can both offer solutions for high volume processes including assembly, inspection and other ancillary processes.

What is the typical Japan Unix tip life? How much do tips costs?

Japan Unix tips provide industry-leading tip life in the range of 20,000 — 25,000 hits depending on the application. Tips are typically half the cost of competitive offerings with integrated heating elements.

How do I determine if my application is a good candidate for robotic soldering?

Fancort offers free application reviews. If the process meets our standards then we proceed to a consultative proof of concept phase where we may run samples and develop fixturing concepts.