LASER SOLDERING EQUIPMENT

DESKTOP LASER ROBOT
TWIN TABLE
IN-LINE
STAND ALONE

DESKTOP LASER ROBOT

General
Technical Data
Sample Video

General

Basic Features

・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.

Patented

Laser Soldering Robot

Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.

The desktop laser robot is available in 3 different models:
UNIX-DF203L X-axis 200mm, Y-axis 250mm, Z-axis 50mm, R-axis ±360°
UNIX-DF303L X-axis 300mm, Y-axis 320mm, Z-axis 100mm, R-axis ±360°
UNIX-DF403L X-axis 400mm, Y-axis 400mm, Z-axis 100mm, R-axis ±360°

Features

• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow

• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours

Laser Soldering Process

1. The laser illuminates the soldering point.

2. The illuminated area emits heat (surface heat emission).

3. The heat transfers into the surrounding area and is raised to the melting temperature.

4. Solder is supplied

Technical Data

External view diagram
(Desktop laser soldering robot UNIX-DF303L)

Straight on view

laser-soldering-machine-technical-drawing

Overhead view

External view diagram
(Desktop laser soldering robot UNIX-DF303L)

Side view

laser-soldering-equipment-technical-image

Desktop Laser Robot

Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. The laser makes possible what other types of soldering cannot accomplish. Fancort has laser soldering equipment in our process development lab available for sampling and process development.

Basic Features
・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W and 130W
・Level 4 laser classification requires a safety cover.

TWIN TABLE GANTRY SOLDERING CELL

General
Sample Video

General

About

The twin-table gantry soldering machine has two separate work areas that can operate independently or simultaneously. This allows for greater flexibility and efficiency in the soldering process, as one table can be loaded with materials while the other is being soldered. Additionally, twin-table gantry soldering machines can often be configured to have different tooling or processes on each table, further increasing their versatility.

Features

Twin tables. Equipped with 4-axis/3-axis gantry robot. User-friendly teaching program specially designed for soldering.
Dedicated for laser soldering method. Numerous options including: Automated Flux Dispenser,
AOI, Vision system for fiducial correction, traceability, auto-program selection. image processing, thermometer, and
QR scanner. Add additional axes.

Basic Features

・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.

Patented

Laser Soldering Robot

Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.

Features

• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow

• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours

Laser Soldering Process

1. The laser illuminates the soldering point.

2. The illuminated area emits heat (surface heat emission).

3. The heat transfers into the surrounding area and is raised to the melting temperature.

4. Solder is supplied

Twin Table Gantry

This is our largest-flexible twin table gantry platform with our best-selling desktop robot. This is considered the best option for a mass production line as well as large size printed circuit board assemblies (PCBA).

Features
・ Easy setup
・ Most powerful 250W.
・ Twin table.
・ FOS automation software.
・ Equipped with a 4-axis/3-axis orthogonal robot.
・ User-friendly teaching program specially designed for soldering.
・ Dedicated for Laser Soldering Method.
・ Numerous options including changing shaft length, image processing, thermometer, custom fixture, and QR scanner.

IN-LINE GANTRY SOLDERING CELL

General
Sample Video

General

About

The twin-table gantry soldering machine has two separate work areas that can operate independently or simultaneously. This allows for greater flexibility and efficiency in the soldering process, as one table can be loaded with materials while the other is being soldered. Additionally, twin-table gantry soldering machines can often be configured to have different tooling or processes on each table, further increasing their versatility.

Features

Twin tables. Equipped with 4-axis/3-axis gantry robot. User-friendly teaching program specially designed for soldering.
Dedicated for laser soldering method. Numerous options including: Automated Flux Dispenser,
AOI, Vision system for fiducial correction, traceability, auto-program selection. image processing, thermometer, and
QR scanner. Add additional axes.

Basic Features

・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.

Patented

Laser Soldering Robot

Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.

Laser Soldering In-line Cell

Automated In-line Robotic Soldering Cells
An in-line gantry soldering cell is a robotic system used in manufacturing for automated soldering processes. It typically consists of a gantry system and a conveyor system. Its primary function is to precisely position, solder, and assemble electronic components onto PCBs (Printed Circuit Boards) or other devices in a production line. The system can be programmed to handle various soldering tasks, ensuring accuracy, repeatability, and efficiency in the soldering process.

Features

• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow

• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours

Laser Soldering Process

1. The laser illuminates the soldering point.

2. The illuminated area emits heat (surface heat emission).

3. The heat transfers into the surrounding area and is raised to the melting temperature.

4. Solder is supplied

STAND ALONE GANTRY SOLDERING CELL

General
Sample Video

General

About

The twin-table gantry soldering machine has two separate work areas that can operate independently or simultaneously. This allows for greater flexibility and efficiency in the soldering process, as one table can be loaded with materials while the other is being soldered. Additionally, twin-table gantry soldering machines can often be configured to have different tooling or processes on each table, further increasing their versatility.

Features

Twin tables. Equipped with 4-axis/3-axis gantry robot. User-friendly teaching program specially designed for soldering.
Dedicated for laser soldering method. Numerous options including: Automated Flux Dispenser,
AOI, Vision system for fiducial correction, traceability, auto-program selection. image processing, thermometer, and
QR scanner. Add additional axes.

Basic Features

・Visible shooting position*
・Coaxial CCD camera*
・Sofware controlled shutter
・45W, 75W, 130W
・Level 4 laser classification, requires safety cover.

Patented

Laser Soldering Robot

Precise soldering for micro applications. Fancort offers the latest Laser Soldering Robot Technology using Japan UNIX is the world leader in laser soldering equipment with spot sizes as small as 0.1mm. Laser makes possible what other types of soldering cannot accomplish. Fancort has a laser soldering equipment in our process development lab available for sampling and process development.

Features

• Laser diode with output of 45W, 75W or 130W
• Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
• Ideal for extremely fine point soldering
• Programming laser soldering robot on teach pendant or included software; program laser with control box
• Laser lens shielded from the outside with protective glass
• Custom lenses, e.g. round, doughnut, oval, square
• Air jet system incorporated into robot removes smoke from flux
• Optional nitrogen flow

• Desktop models with working area of 300x300mm or 400x400mm
• Program up to 63 waveform patterns
• Eight levels of energy power for each waveform
• Supplied with precision solder feeder or can be used with solder paste
• Laser spot diameter 0.4-0.6mm; 0.25mm is optional
• Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
• Select from two different wavelengths: 808 or 940mm
• Software operated shutter
• Expected life span of laser is 20,000 hours

Laser Soldering Process

1. The laser illuminates the soldering point.

2. The illuminated area emits heat (surface heat emission).

3. The heat transfers into the surrounding area and is raised to the melting temperature.

4. Solder is supplied

Stand-Alone Gantry Soldering Cell

Introducing the Future of Soldering: Fancort Custom Robotic Soldering Cells!
Our robotic soldering cell is engineered to deliver unparalleled precision, ensuring consistent soldering quality with minimal defects.

• Monitor and manage production remotely.

• Real-time data insights enable proactive decision-making and streamlined operations.

• Our robotic soldering solution minimizes solder consumption while maintaining exceptional quality.

• Equipped with advanced safety features, ensuring a secure working environment for your operators.

FAQs

Laser Soldering (Desktop and Inline Apps)

Q: What are the most common reasons to select laser soldering technologies?
A: Micro Soldering (0.02mm spot), non-contact (allows for reflow only), no iron tip consumables, automatic spot size change.

Q: Is laser soldering faster than contact soldering?
A: Laser soldering can be slightly faster because it eliminates some mechanical movement or when used only to reflow.

Q: Does Japan Unix maintain FDA safety approval to sell laser machines in the US?
A: Absolutely

Q: How are the laser positions programmed?
A: Japan Unix was the first company to develop laser soldering more than a decade ago with the patented direct line-of-sight teaching camera that allows you to look directly through the laser beam. This makes teaching easy and avoid inaccuratie due to angle distortion.

Q: Does Japan Unix offer pyrometer modulated power controls (power cruse control)?
A: Yes, Japan Unix is the leader in direct temperature measured laser control.