Fancort's Approach to Automation

As a veteran in the Electronics Manufacturing, Aerospace & Defense industries, Fancort understands the struggles and complications that you face throughout your manufacturing process. Automating and solving these issues can be a daunting task. Fortunately, Fancort is here to help. Industrial Automation has recently entered a new era where collaborative robots are taking over.

However, collaboration goes far beyond just the robot; every automation project is a collaborative effort between the customer and the integrator. As an integrator, we strive to meet your needs and solve your pain points. Our top priorities for every automation project are to maximize your productivity and leave you asking yourself, “How soon can we automate my next application?”

Fancort’s design and the process were developed to maximize your ROI and company’s productivity and to deliver an efficient turnkey solution.

Your automation application's success depends upon collaboration between the integrator and the customer. The more interactive your team is during the automation process, the better the final product will be.

Our projects are broken down into a series of milestones that help you track the project and gain confidence in the final product. We hold mandatory meetings at each critical point in the project to make sure our design and process will most effectively address your application. A thorough statement of work (SOW) is the backbone of every project. We will draft an SOW to save you time and effort. As we progress through the milestones, we will continue refining the SOW until you are confident in our proposed solution.

Robotic Soldering Custom Machine

Soldering Automation. 

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Robotic

Screw Fastening

Automated Screw-driving.

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Robotic Dispensing

Automated Robot Dispensers.

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Vision Systems

Robotic Soldering Vision Systems.

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Robotic Feeders

Flexible bulk parts feeder.

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ROBOTIC SOLDERING INTEGRATION

Trusted by the Aerospace & Defense Industry for over 47 years

ROBOTIC SOLDERING MACHINE BUILDING

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Fancort specializes in automation for the aerospace, automotive, electronics, medical and industrial divisions. We can build custom robotic solutions. We are experts in robotic soldering (iron, laser, & ultrasonic), robotic dispense, robotic screw fastening, robotic depaneling, load/unload, and small scale conveyor systems with vision inspection and pack out solutions.

COLLABORATIVE ROBOTS FROM UNIVERSAL ROBOTS

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Collaborative robots from Universal Robots+

Our three different collaborative robots are easily integrated into existing production environments. With six articulation points, and a wide scope of flexibility, the collaborative robot arms are designed to mimic the range of motion of a human arm.

UR+ benefits

Easy Programming
Fast set up
Flexible re-deployment collaborative and safe
COBOTS fastest payback in the industry

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UR3 Robot - Ultra flexible table-top robot

UR3 is our new, smaller collaborative table-top robot for light assembly tasks and automated workbench scenarios. The compact table-top robot weighs only 24.3 lbs (11 kg), but has a payload of 6.6 lbs (3 kg), 360-degree rotation on all wrist joints and infinite rotation on the end joint.

UR5 Robot - A highly flexible robot arm

The UR5 is ideal to optimize low-weight collaborative processes, such as: picking, placing and testing. With a working radius of up to 850mm, the UR5 collaborative robot puts everything within reach, freeing up your employees’ time to add value to other stages of the production. UR5 in short Automate tasks up to 5 kgs (11 lbs) Reach radius of up to 850 mm (33.5 in) Fast payback time

 

UR10 Robot - Collaborative industrial robot

The Universal Robots UR10 is our largest industrial robot arm, designed for bigger tasks where precision and reliability are still of paramount importance. With the industrial robot arm - UR10 - you can automate processes and tasks that weighs up to 10 kg. With a reach radius of up to 1300mm, the UR10 industrial robot is designed to be more effective at tasks across a larger area.

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ROBOTIC SCREW FASTENING

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Fancort's Expertise

Fancort is a specialist in screw fastening automation
R&D lab equipped with a variety of demo systems
Universal Robots screw fastening solution

Fancort's Capabilities

ASG XPAQ / HIOS integration experience
Washer + Screw combo capabilities
Loctite / Threadlocker integration available
Automatic bit changer with vacuum

Options

Custom Fixturing
Custom Enclosure
Visual Inspection via machine vision

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Common Challenges  

Incorrect torques
Missing Fasteners
High Volume of Fasteners / Requires lots of labor
Want to improve traceability & error-proofing
Poor ergonomics for an operator
Operator is struggling to handle parts.

About Automated Screw Fastening

Automatic screw fastening systems with robots will increase throughput on a variety of assembly applications. These systems are completely integrated and include robot (Desktop, Scara or U+R), electric drivers, screw feeder systems. Our automation department can customize the system to suit your needs. The driver or robot can also monitor screw depth to ensure that the screw is properly seated and has reached the programmed torque value.

The controller can store programs

Robot repeatable accuracy of +/-.01mm
Various screw feeder systems are available that can be changed in less than five minutes for different screw types and sizes, including a blow feeder for higher volume applications
Fixtures and tooling available from Fancort.

ROBOTIC DISPENSING

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Fancort offers a complete array of highly engineered robotic dispensing solutions. Our valves and controllers are manufactured in the USA and are integrated with U+R and Janome robots to provide extremely high reliability systems. Every system is built and tested by Fancort Industries Inc. in New Jersey and supported by our team of in house engineers and technicians

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Fancort's Expertise

Custom Fixturing
Visual Inspection
Error-proofing
Traceability
Zero-defect manufacturing

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We can work with almost any fluid but if we encounter one application that is challenging to dispense robotically, we can connect you to fluid experts that can recommend an alternative that is easier to work with.

Potential Fluids

Adhesives
Epoxy
Flux
Grease
RTV
Sealants
Solder Paste
Staking Material
Under-fill
Grease
Acrylic
Chip Bonder
Cyanoacrylate
2 Part Fluids
Oil
Silicone
Thermal Interface Material
UV Curable

CUSTOM MACHINE BUILDS

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Fancort engineers can build tradition batch and in-line (conveyor) machines based on gantry, SCARA, or 6 axis motion. Our machines are designed, built, and tested in house including up to class 4 laser safe enclosures.

Our machines are built around our process expertise in robotic soldering, dispense, PCB depaneling, laser marking, screw driving, pick-in-place, assembly, feeding and vision inspection. All our equipments are Made in USA and inspected by our engineers before delivery. We have field support in USA and MX. Contact our Applications Engineers to help you develop your process.

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custom-soldering-machines

MACHINE VISION SYSTEMS

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machine-vision-system

General


Fancort engineers can build tradition batch and in-line (conveyor) machines based on gantry, SCARA, or 6 axis motion. Our machines are designed, built, and tested in house including up to class 4 laser safe enclosures.

Our machines are built around our process expertise in robotic soldering, dispense, PCB depaneling, laser marking, screw driving, pick-in-place, assembly, feeding and vision inspection. All our equipments are Made in USA and inspected by our engineers before delivery. We have field support in USA and MX. Contact our Applications Engineers to help you develop your process.

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CUSTOM FIXTURE FABRICATION

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Semi-Automation

When your process demands quality, speed, precision and need to keep a low cost, Fancort has some of the industry’s most experienced expert CAD designers and tool makers. This expertise is frequently used to support many aspects of our automation business including machine builds, new product development, custom fixtures, brackets, enclosures, and other proof of concept testing.

semi-automation-system

From a single fixture to a complete workstation

Assembly fixtures
Vision Fixtures
Test Fixtures
Dis-assembly fixtures
Soldering pallets
Screw Fastening Fixtures

Get in touch with our team and we will provide a full solution to your problem. We build and design the solution to fit your need

 

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PRECISION TOOLING DESIGN AND MANUFACTURING

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We have some of the industry’s most experienced expert tool makers. A high-precision machine shop with CNC equipment with WIPS System. Stutter grinding machines, Wire EDM, Lathes, Milling machines.

We have all the tools a company needs to supply the Aerospace, Electronics, Automotive, Industrial & Medical Division. This expertise is frequently used to support many aspects of our automation business including machine builds, new product development, custom fixtures, brackets, enclosures, and other proof of concept testing.

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ENGINEERING DESIGN

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Let our In-House team do the work for you

Developing innovative products demands the contribution of a top-notch mechanical engineering company. Whether you require turnkey product development, project development or input at a critical stage of the design process.

We provide
1. Detailed RFQ
2. Detailed product design and technical specifications
3. Full Manufacturing support, from IDEA to Production.
4. Clean, editable CAD models
5. Bill of materials BOM
6. Assembly process and steps
7. Operator's manual
8. Maintenance manual

CUSTOM MACHINE BUILDS

General


Fancort specializes in automation for the aerospace, automotive, electronics, medical and industrial divisions. We build custom robotic solutions. We are experts in robotic soldering (iron, laser, & ultrasonic), robotic dispense, robotic screw fastening, robotic depaneling, load/unload, and small scale conveyor systems with vision inspection and pack out solutions.

Fancort engineers can build tradition batch and in-line (conveyor) machines based on gantry, SCARA, or 6 axis motion. Our machines are designed, built, and tested in house including up to class 4 laser safe enclosures.

Our machines are built around our process expertise in robotic soldering, dispense, PCB depaneling, laser marking, screw driving, pick-in-place, assembly, feeding and vision inspection.

All our equipments are Made in USA and inspected by our engineers before delivery. We have field support in USA and MX. Contact our Applications Engineers to help you develop your process.

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