UNIVERSAL ROBOTS DISPENSING

Prevent production rework and delegate your most sensitive dispensing applications to our Robotic Automation Services.

Universal Robots Dispensing

The Fancort UR+ dispensing system has been specially designed to meet even the most ambitious needs for repeatability and dispensing accuracy.
Fancort is a Universal Robots Certified System Integrator (CSI)
R&D lab available, equipped with a variety of dispense systems.
 

Our expertise:

  • Custom Fixturing
  • Visual Inspection
  • Error-proofing
  • Traceability
  • Zero-Defect Manufacturing

Three Platforms Available:

    • UR3 -------- 500mm reach
    • UR5 -------- 850mm reach
    • UR10 -- 1300mm reach

Turnkey systems, ready to go!

Dispensing Capabilities

Fluid Dispensing & Pump Options

Syringes

Direct Syringe Mount
3cc/5cc/10cc/30cc/55cc
Constant Air on Syringe

Cartridge Systems

Semco/EFD Style
2.5oz/6oz/12oz/20oz/32oz/310ml
Metal Retainer w/air cap

Drop in Bottle Pressure Tanks

Material Bottle Options
2-Liter or 5-Liter (1 gallon)
Drop-in bottle only (no pour)

Stainless Steel Pressure Tank

Flip Top Style Tank Options
2 Gallon Volume
Pour in Only

Stainless Steel Pressure Tanks

Full Removable Top Tank Options
2 Gallon or 10 Gallon
Agitators, Heaters, Recirculation

Pail Pump Systems

High Viscosity Silicones and RTV's
5-Gallon Pails 11:1/23:1/43:1 Ratio
Pneumatic Lift Assy

Common Valves

Fluids Supported

  • Adhesives
  • Epoxy
  • Flux
  • Grease
  • RTV
  • Sealants
  • Solder Paste
  • Staking Material
  • Underfill
  • Grease
  • Acrylic
  • Chip Bonder
  • Cyanoacrylate
  • 2 Part Fluids
  • Oil
  • Silicone
  • Thermal Interface Material
  • UV Curable

UR+ Performance Specs

Produce immediate labor savings with the Fancort flexible dispense cell!
Fancort provides turn-key automation solutions that will improve product quality and consistency as well as save operational costs.

The dispense work cell is based on the Universal Robot, a highly flexible robot that can be easily reprogrammed and used for other applications. An On-Robot Tool Changer is automatically included in
your installation so that you can utilize the robot for a variety of applications with minimal changeover
time.
 

Working Area:

  • UR3 -------- 500mm reach
  • UR5 -------- 850mm reach
  • UR10 -- 1300mm reach
Flexible automation platform - General Specs
 
  • UR can be used for other applications (Assembly, PNP, Screw Fastening, Machine Tending, Deburring, etc)
  • Small Flexible Footprint – Can easily be moved around on your floor.
  • Complex dispense path possible – 6 axis robot – Optional CAD based programming available.
  • Universal Automation platform – The universal robot can be used in a variety of applications across your production floor. 1 Robotics platform, 1 programming language, endless applications!
  • Production Metrics / KPI tracking – real time data that shows your production. (Robotiq Insights)
  • Can be integrated with your current dispense hardware – Requires engineering time to integrate equipment and custom end of arm tooling to adapt hardware.

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UR+ DISPENSE KIT

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Our UR+ solution is a plug and play kit, the I/O are pre-wired so that you can plug it directly into the controller.

This kit is shipped in one box: 14" x 12" x 10" 10 LBS

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UNIVERSAL ROBOTS DISPENSE KIT

Fancort offers a plug-in-play fluid dispense kit that fits all Universal Robots - the world’s leading Co-bots.
These kits are designed to dispense fluids from 100-400,000 centi-poise with minimal and easy integration including a universal mounting bracket that works for the standard syringe as well as our precision engineered valves.
The base kit is available for online purchase for $1,895.00 and includes everything you need to get started including needles and test gel.

How does it work?
With your UR robot rigidly mounted and a flat surface working area available you can get quickly started by mounting the universal dispense valve assembly to your robot, plug the controller into power, air, connect the wiring harness (pre-wired) and pressure lines (quick connects).
Once setup you can follow the quick start instructions to being laying down the bead size required.

Technical Details:
Includes a URCap plugin: Yes
Compatibility: UR3e, UR5e, UR10e, UR3, UR5, UR10 (CB3.1, CB3.0)
Software required: Polyscope 3.7 and up
Dependencies: 80 PSIG air supply. 120 V single phase power
Dimensions: Controller, Bracket

What’s in the box:
• Controller • Universal Dispense Bracket • Quick connect wiring harness
• Syringe • Syringe mount • Precision dispense needle sample kit (~150 Tips) • Dispense dot volume chart • Quick Start Manual • Foot Pedal (for manual dispense) • Tube set • Misc fittings
License type: One time purchase

Dispensing Applications

Trusted by the Aerospace, Automotive, Electronics and Medical Industry since 1973


FANCORT serves many industries with a range of applications including adhesives/sealants, automated dispensing, coating, curing, custom automation, manual dispensing, micro dispensing and SMT/semiconductor dispensing. The goal is to provide the best technology for each customer within the following industries:

  • Electronics: Used in manufacturing everything from smart phones to LCD displays, the company’s automated and manual solutions provide accurate, reliable dispensing of materials such as solder pastes, adhesives, silicones, sealants and cyanoacrylates.
  • Aerospace: Precision and reliability are crucial in the manufacturing of aircrafts and their parts. Leading manufacturers rely on Fancort for accurate dispensing of lubricants, solvents, sealants, adhesives and pastes.
  • Automotive: The diverse automotive industry presents numerous dispensing opportunities from selective spray coating to potting, gasketing and bead dispensing, including applying adhesives and lubricants.
  • Medical Device Manufacturing: The company’s solutions assist in this industry from the handheld prototyping phase all the way through to large-scale production. Our systems are used in applications such as bonding of plastics, glass and metals, lubricating equipment, coating, dispensing UV adhesives for bonding canulas, catheters, and other plastic, glass and metal components.
  • Military/Defense: The military market is known for high-mix/ low-volume applications, as well as nontraditional boards.
  • General Packaging: Combining flexible custom solutions with diverse application expertise, Fancort is a valuable source for dispensing hot melt adhesives, doming materials, sealants, epoxies and spray coat finishing

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Our Expertise

Fancort is a specialist in dispense automation

CONFORMAL COATING

The application of a protective film or layer of liquid onto a PCB, either in selected areas or over the entire assembly. Conformal coatings are applied using an array of technologies such as atomized spray, airless film, needle dispense and jetting.

ENCAPSULATION & GLOB TOP

Applying an epoxy or silicone based fluid that completely covers a defined area around a flip chip or wire bonded component. This provides mechanical stability during shock and vibration, as well as environmental protection from moisture and foreign objects.

POTTING

The process of filling an enclosure that holds electronic circuitry, with a liquid that when cured completely encases the unit. This provides mechanical stability during shock and vibration as well as environmental protection from moisture and foreign objects.

DAM & FILL

A 2-step process of first dispensing a high viscosity fluid around the perimeter of a device or electronic circuitry, and then dispensing a low viscosity fluid within the perimeter to fully encase the components.
The dam can be applied as a single or multi-layer bead.

UNDERFILL

The application of an (typically) epoxy based fluid along one or more edges of an electronic component, such as a flip chip or BGA type package, that flows underneath using capillary action. Underfill is used to prevent thermal mismatch between the component and the substrate, prevent moisture penetration, and to provide mechanical
stability during shock and vibration.

BONDING

The application of a liquid adhesive to join two surfaces, such as metal, plastic, glass, rubber, or ceramic, together which forms a complete bond and transfers forces between the substrates.

GASKETING

Also known as “form-in-place gasketing," this application dispenses one or two-part liquids into a groove or onto a flange that will cure to form a seal against liquids and gases. This automated process eliminates the task of assembling a die cut or pre-made gasket. Additionally, geometries can easily be modified for other designs.

OPTICAL BONDING

The process of applying an optically clear liquid to a digital display, such as LCD or plasma, to bond a cover glass and/or touch sensor to eliminate the air gap between each layer. This provides improved
image clarity, especially in outdoor or bright light environments, improved resistance to shock and vibration, and additional protection against dust and moisture.

Why Fancort Robotic Dispensing?

We dedicate ourselves to deliver the best dispensing results to meet your expectations, this is what you will get working with us: 

Productivity Gains:

    • Improve Cycle Time
    • High precision
    • Reduced Rework
    • Lack of labor

Operational Improvements:

    • Lower expenses
    • Increase uptime
    • Decrease material costs
    • Reduce turnover / training 

Quality Improvements:

    • Error-proofing
    • Traceability
    • Zero-defect requirements

Fancort Signature:

    • CAD Design Proposal
    • Sampling Reports in video/pictures
    • Engineering Study to determine the best match to your application
    • Budgetary Proposal including lead time and project scope
    • Warranty
    • Tech Support on site and by phone 

Robotic Dispensing Shortcuts

 

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For more information, click on the button or contact:

(973) 951-7849