EPSON ROBOTIC DISPENSING

Prevent production rework and delegate your most sensitive dispensing applications to our Robotic Automation Services.

EPSON ROBOTIC DISPENSING

General


Fancort offers a complete array of highly engineered robotic dispensing solutions. Our valves and controllers are manufactured in the USA and are integrated with state of the art EPSON Scara robots to provide industry leading quality. R&D lab available, equipped with a variety of dispense systems.

Our expertise

Custom Fixturing
Visual Inspection
Error-proofing
Traceability
Zero-Defect Manufacturing

Five Platforms Available

T3 - 400mm reach / 3kg payload / 0.54sec cycle time
T6 - 600mm reach / 6kg payload / 0.49sec cycle time
LS3 - 400mm reach / 3kg payload / 0.42sec cycle time
LS6 - 700mm reach / 6kg payload / 0.38sec cycle time
LS20 - 1000mm reach / 20kg payload / 0.38sec cycle time

Turnkey systems, ready to go!

Dispensing Capabilities

Fluid dispensing and pump options


Syringes

Direct Syringe Mount
3cc/5cc/10cc/30cc/55cc
Constant Air on Syringe

Cartridge Systems

Semco/EFD Style
2.5oz/6oz/12oz/20oz/32oz/310ml
Metal Retainer w/air cap

Drop in Bottle Pressure Tanks

Material Bottle Options
2-Liter or 5-Liter (1 gallon)
Drop-in bottle only (no pour)

Stainless Steel Pressure Tank

Flip Top Style Tank Options
2 Gallon Volume
Pour in Only

Stainless Steel Pressure Tanks

Full Removable Top Tank Options
2 Gallon or 10 Gallon
Agitators, Heaters, Recirculation

Pail Pump Systems

High Viscosity Silicones and RTV's
5-Gallon Pails 11:1/23:1/43:1 Ratio
Pneumatic Lift Assy

Common valves


Fluids supported


Adhesives
Epoxy
Flux
Grease
RTV
Sealants
Solder Paste
Staking Material
Underfill

Grease
Acrylic
Chip Bonder
Cyanoacrylate
2 Part Fluids
Oil
Silicone
Thermal Interface Material
UV Curable

Performance Specs.


Produce immediate labor savings with the Fancort Robotic Dispensing Systems!
 
The dispense workstation is based on the EPSON Scara Platform, a highly flexible robot that can be easily reprogrammed and used for other applications.
 
With groundbreaking Synthis T-Series All-in-One SCARA robots from Epson, the #1 SCARA robot manufacturer in the world. These innovative robots offer fast, easy integration and take less time to install than most slide-based solutions available.
With 110 V and 220 V power and a wide variety of options, including integrated vision guidance, Synthis T-Series All-in-Ones truly have it all.
 

Working Area

T3 - 400mm reach / 3kg payload / 0.54sec cycle time
T6 - 600mm reach / 6kg payload / 0.49sec cycle time
LS3 - 400mm reach / 3kg payload / 0.42sec cycle time
LS6 - 700mm reach / 6kg payload / 0.38sec cycle time
LS20 - 1000mm reach / 20kg payload / 0.38sec cycle time

 
Flexible automation platform - General Specs
 

Epson Scaras can be used for other applications (Assembly, PNP, Screw Fastening, Machine Tending, Deburring, etc)
Easy to use — intuitive and feature-packed Epson RC+ development software makes it easy to create powerful solutions
Built-in controller — saves critical workspace with the controller conveniently housed in the robot’s base
Full featured, ultra low cost — includes same powerful feature set as Epson’s high-end robot lineup at an incredibly affordable price

Dispensing Applications



Fancort serves many industries with a range of applications including adhesives/sealants, automated dispensing, coating, curing, custom automation, manual dispensing, micro dispensing and SMT/semiconductor dispensing. The goal is to provide the best technology for each customer within the following industries:

Electronics: Used in manufacturing everything from smart phones to LCD displays, the company’s automated and manual solutions provide accurate, reliable dispensing of materials such as solder pastes, adhesives, silicones, sealants and cyanoacrylates.

Aerospace: Precision and reliability are crucial in the manufacturing of aircrafts and their parts. Leading manufacturers rely on Fancort for accurate dispensing of lubricants, solvents, sealants, adhesives and pastes.

Automotive: The diverse automotive industry presents numerous dispensing opportunities from selective spray coating to potting, gasketing and bead dispensing, including applying adhesives and lubricants.

Medical Device Manufacturing: The company’s solutions assist in this industry from the handheld prototyping phase all the way through to large-scale production. Our systems are used in applications such as bonding of plastics, glass and metals, lubricating equipment, coating, dispensing UV adhesives for bonding canulas, catheters, and other plastic, glass and metal components.

Military/Defense: The military market is known for high-mix/ low-volume applications, as well as nontraditional boards.

General Packaging: Combining flexible custom solutions with diverse application expertise, Fancort is a valuable source for dispensing hot melt adhesives, doming materials, sealants, epoxies and spray coat finishing.


Our Expertise

Fancort is a specialist in dispense automation


Conformal coating

The application of a protective film or layer of liquid onto a PCB, either in selected areas or over the entire assembly. Conformal coatings are applied using an array of technologies such as atomized spray, airless film, needle dispense and jetting.

Encapsulation & glob top

Applying an epoxy or silicone based fluid that completely covers a defined area around a flip chip or wire bonded component. This provides mechanical stability during shock and vibration, as well as environmental protection from moisture and foreign objects.

Potting

The process of filling an enclosure that holds electronic circuitry, with a liquid that when cured completely encases the unit. This provides mechanical stability during shock and vibration as well as environmental protection from moisture and foreign objects.

Dam & fill

A 2-step process of first dispensing a high viscosity fluid around the perimeter of a device or electronic circuitry, and then dispensing a low viscosity fluid within the perimeter to fully encase the components.
The dam can be applied as a single or multi-layer bead.

Underfill

The application of an (typically) epoxy based fluid along one or more edges of an electronic component, such as a flip chip or BGA type package, that flows underneath using capillary action. Underfill is used to prevent thermal mismatch between the component and the substrate, prevent moisture penetration, and to provide mechanical
stability during shock and vibration.

Bonding

The application of a liquid adhesive to join two surfaces, such as metal, plastic, glass, rubber, or ceramic, together which forms a complete bond and transfers forces between the substrates.

Gasketing

Also known as “form-in-place gasketing," this application dispenses one or two-part liquids into a groove or onto a flange that will cure to form a seal against liquids and gases. This automated process eliminates the task of assembling a die cut or pre-made gasket. Additionally, geometries can easily be modified for other designs.

Optical bonding

The process of applying an optically clear liquid to a digital display, such as LCD or plasma, to bond a cover glass and/or touch sensor to eliminate the air gap between each layer. This provides improved
image clarity, especially in outdoor or bright light environments, improved resistance to shock and vibration, and additional protection against dust and moisture.

Why Fancort Robotic Dispensing?


We dedicate ourselves to deliver the best dispensing results to meet your expectations, this is what you will get working with us:

Productivity Gains

Improve Cycle Time
High precision
Reduced Rework
Lack of labor

Operational Improvements

Lower expenses
Increase uptime
Decrease material costs
Reduce turnover / training

Quality Improvements

Error-proofing
Traceability
Zero-defect requirements

Fancort Signature

CAD Design Proposal
Sampling Reports in video/pictures
Engineering Study to determine the best match to your application
Budgetary Proposal including lead time and project scope
Warranty
Tech Support on site and by phone 

Technical Data


Dimensions

Downloads


ROBOTIC DISPENSING SHORTCUTS

We can customize to fit your needs, for more information,
click on the button or contact: