AutoBlocks™ Control Block
Regular price $9,950.00Form Factor
•Dimensions: Standard 19” x 4U Rack Mount
•~24” L x 20” W x 6” H
•Weight: ~45 lbs.
•Ventilation: Rear exhaust fan.
Power Supply
•Voltage Input: 120 VAC or 240 VAC
•Amperage Input: Max 15A at 120VAC or 8A at 220V
•24V Bus (12 terminals) Power Output: 8A Max/190W
•0V Bus (12) terminals
•RJ45 Ports (3)
•Protection: Overvoltage, short circuit, and reverse polarity protection.
Motor Interfaces
•Supports NEMA 8, 10, 17, 23, 34 absolute encoder closed-loop stepper motors
•Single M12 cables with absolute encoders for all motor connections
•Programmable brakes available in all sizes (no separate wiring required).
•Home-run architecture from Control Block to motor (6 motors supported natively)
External Ports
•RJ45 Ports (3)
•(1) USB 2.0 for file management
•(1) DB15 for HMI teach pendant with integrated e-stop circuit.
•(4) M12/4 motors
•M12/5 (2) Light curtains
•M12/4 (1) Light Tower
•M12/8 (1) Primary Door Switch
•M12/8 (1) 7 Safety inputs/24V
•M12/8 (1) 5 safety outputs/1 AUX output.
•12 Pin Connectors (4) - 1 inputs/1outputs/1 24VDC/1 0VDC
Communication Protocols
•Ethernet/IP
•MODBUS TCP
•CANopen/CANLayer2
•MQTT Client
I/O Standard Model
•10 digital inputs
•2 analogue Inputs
•10 transistor outputs
•2 Relay outputs
•Expandable up to 2048 points.
I/O Analogue Model
•8 digital inputs
•4 analogue Inputs
•6 transistor outputs
•2 Relay outputs
•3 analogue outputs
•Expandable up to 2048 points.
Other
•SQL Client
•WEB Server
•E-Mail & SMS
•VNC
•FTP server/client
•GPRS
Safety Features
•Safety Controller: Integrated Programmable Safety Controller
•Ple, Category 4, SIL3 Safety Standards
•Plug and play safety devices - light curtain, door interlocks, remote E-stop, light tower, and other safety devices
•Customizable programming
•Safety event tracking
•Remote Emergency Stop Circuit: Remote E-stop port to connect field devices.
•Interlocks: Plug and play magnetic door interlock/switches. HMI password controlled.
Mechanical and Environmental Specifications
•Operating Temperature: 0°C to 40°C
•Storage Temperature: -20°C to 70°C
•Humidity: 10% to 90% (non-condensing)
Software Packages
•Control Block comes pre-loaded with a choice of AutoCode or TurnCode.
•AutoCode - a software package for generalized automation control
•TurnCode - software package specializing in modular rotary control
•Custom Interfaces – Limited custom Interfaces are available with NRE.
AutoCode Programming Environment – Linear Control Made Simple
•Table-based command structure compatible with PLC and CAM programming
•Supports custom commands and developer environment.
•Supports AI-generated AutoCode for fast programming
•Recipe Programming: Integrated recipe management for production line reconfiguration
•Machine Master and up to (6) Slave device AutoCode control.
Turn Code Programming Environment – No Code Modular Rotary Control
•Modular Rotary System Support: Controls up to 8 stations with configurable 2, 4, or 8-position setups.
•No-Code Configuration: Simplifies programming with an intuitive, point-and-click interface.
•Error Handling and Diagnostics: Includes real-time error detection, fault history, and troubleshooting tools.
•Integration: Fully compatible with Autoblocks HMI and teach pendant for seamless operation.
•Applications: Ideal for assembly lines, inspection stations, filling operations, and other indexed rotary tasks.
•Efficient Automation: Enhances the Autoblocks Control Block’s capabilities for scalable, multi-station rotary control.
HMI/Teach Pendant Interface
•10.1-inch-high resolution capacitive touch screen HMI interface.
•Supports integration of other web interfaces.
•Integrated E-Stop
•Supports VNC/Remote connectivity
•Supports Bluetooth and Wi-Fi connectivity
Axes Control
•6 primary axes of control (X,Y,Z,A,B,C)
•4 axis teach control
•Simplified wiring via a single M12 cable for power and communication.
•High-precision motion with closed-loop control using absolute encoders
•Real-time trajectory planning with coordinated motion control
Safety and Error Handling
•Built-in Fault Detection
•Diagnostic system with real-time error logging
•Automatic motor shutdown in case of fault
•Red, Green, and Yellow HMI/light tower status indicators
Modularity
•Compatible with all types of robots.
•Flexible device integration through Auto-code or drag-and-drop ladder logic for complex machine control
•Expandable I/O and motor controls for future scalability
AutoBlocks Smart Motors
•NEMA 8, 10, 17, 23, 34
•Closed-loop stepper motors with absolute encoders
AutoBlocks Smart Actuators
•Precision Ball Screw Actuators +/- 0.005mm up to 2000mm
•Belt Drive Actuators +/- 0.05mm up to 3000mm
•Customizable Cartesian Gantries available.
EPSON Robots
•EPSON Robots are plug-and-play with simple device selection on the HMI.
•EPSON robot program templates with extensive handshake and error handling prebuilt.
Universal Robots
•UR robots are plug-and-play with simple device selection on the HMI.
•UR CAPP with extensive handshake and error handling prebuilt.
Vision Systems
•Keyence IV3/4
•Keyence VS
•Zebra FS/VS
•Cognex
•Custom devices supported
Servo Drives & VFDs
•AutoBlocks Smart Servo Drives & VFDs come plug & Play
•Third Party Servo Drives & VFDs available.
Safety
•Keyence GS Door interlocks
•Keyence Light Curtains
•Banner Light Towers
•Custom devices supported
Cloud
•Customizable Cloud Machine monitoring dashboard
•Remote Support
•Remote Software Customization and Support.
Other Devices
•Control Block is simple to configure for any discrete I/O device
•High-level communication devices are simple to add with NRE or development.
Integrator Support
The Autoblocks Control Block targets integrators and machine builders seeking a cost-effective, highly configurable, and easy-to-program machine controller. Its plug-and-play capabilities and AI-driven AutoCode functionality reduce the need for extensive programming, making it ideal for medium-complexity machines in the automotive, electronics, medical devices, and precision assembly industries.
Overview
The Autoblocks Control Block is a robust and general-purpose controller that effortlessly combines logic, safety, and motion control into a single, streamlined platform. It supports up to 6 slave devices including up to 6 axes of linear or rotary absolute motion with single-cable connections. Offering no-code integration, it simplifies the management of diverse industrial robots, vision systems, safety devices, and sensors, making it accessible even for those with limited programming experience. Its modular, flexible design allows for seamless scalability, from small batch processes to fully automated production lines, making it the perfect solution for a wide range of industrial automation requirements. Additionally, the Autoblocks platform includes the AB+ product line, offering highly compatible motors, actuators, and gearboxes that further enhance system versatility and expand automation capabilities across multiple applications.
UR+ Fancort Dispense Kit (Universal Robots DIspensing Kit)
Regular price $2,250.00
With your UR robot rigidly mounted and a flat surface working area available you can get quickly started by mounting the universal dispense valve assembly to your robot, plug the controller into power, and air, connecting the wiring harness (pre-wired) and pressure lines (quick connects). Once set up you can follow the quick start instructions to begin laying down the bead size required.
Technical Details
Includes a URCap plugin: Yes
Compatibility: UR3e, UR5e, UR10e, UR3, UR5, UR10 (CB3.1, CB3.0)
Software required: Polyscope 3.7 and up
Dependencies: 80 PSIG air supply. 120 V single-phase power
Dimensions: Controller, Bracket
Robot Compatibility
• UR3, UR3e
• UR5, UR5e
• UR10, UR10e
• UR16, UR16e
Software Version Required
Polyscope 3.7 and up
What’s in the box:
• Controller
• Universal Dispense Bracket
• Quick connect wiring harness
• Syringe
• Syringe mount
• Precision dispense needle sample kit (~150 Tips)
• Dispense dot volume chart
• Quick Start Manual
• Foot Pedal (for manual dispense)
• Tube set
• Misc fittings
License type: One-time purchase
Features and Benefits
• Fast Setup: Universal bracket/pre-wiring/tuning/syringe includes everything you need to begin dispensing in minutes.
• Plug & Play Integration: Pre-configured wiring harness includes UR connector, control box hole grommet, and CAP for communication setup.
• Flexible & Upgradable: Universal bracket works with syringes and many of our advanced valves.
• Onboard Instructions: Includes teach pendant software with instruction library to help support your dispense questions and get you up and running faster.
USP5 Soldering Kit
Regular price $8,437.00The Japan Unix USP5 soldering kit includes everything you need for precise, automated soldering. It features the UMC-093 soldering head with a 250W heating element, a precise temperature control via a sensor 3mm from the tip, and a fixed 75° angle with a Poka-Yoke system for accurate tip placement. This head supports point-to-point and linear soldering and is compatible with the USP-871 controller, with an optional nitrogen gas supply and needle mover. The USC-871 controller offers an intuitive touch panel interface, supports up to 255 soldering conditions, and integrates with Excel for data management, enhancing automation with Japan Unix robotic systems. The UPM-023 soldering feeder ensures high precision (0.072 mm per pulse), supports wire diameters of 0.3–1.2 mm, and includes an encoder for error detection. The UJC-213 tip cleaner uses an air blower mechanism to remove debris, extending tip lifespan and maintaining soldering quality. This complete kit is optimized for efficiency and reliability in advanced soldering applications. See it in action.
Unlock the Potential of USP5 with Soldering-Compatible Platforms!
Our USP5 Soldering Set is designed for versatile integration, compatible with a wide range of automation platforms. USP5 can be seamlessly incorporated into AutoBlocks, Kuka, Universal Robots, EPSON, Mitsubishi, FANUC, Yaskawa, Denso, and most gantry systems, providing flexible and reliable solutions for high-performance soldering in various robotic and automated environments.
UPM-023 Soldering Feeder
The UPM-023 Soldering Feeder from Japan Unix is an advanced, automated solder wire feeder designed for precision and efficiency in soldering tasks. It is particularly suitable for micro-soldering applications, such as high-density circuit boards and small electronic components. Key features of the UPM-023 include:
High Precision Feeding: The feeder is capable of managing ultrafine solder wire, with a resolution of 0.072 mm per pulse, making it ideal for tasks that require high precision.
Wire Compatibility: It can handle solder wire diameters ranging from 0.3 mm to 1.2 mm, accommodating a variety of soldering needs.
Error Detection: The UPM-023 is equipped with an encoder for detecting feeding issues such as slipping or jamming, ensuring consistent and reliable operation.
Automated Control: It integrates seamlessly with Japan Unix's soldering controllers, such as the USP5, to provide precise control over the amount and speed of solder wire fed during the soldering process.
![]()
USC-871 Soldering Controller
The USC-871 Soldering Controller from Japan Unix is a high-performance controller designed to manage various soldering processes. It is part of Japan Unix's automated soldering systems, providing precise control over soldering parameters to ensure consistent and high-quality results. The USC-871 features an intuitive touch panel interface, making it easy to operate and adjust settings. It supports up to 255 different soldering conditions, allowing for flexibility in different soldering tasks. Additionally, the controller supports multiple languages and voltage standards, making it suitable for use in various regions around the world. Designed for easy operation, the system also offers integration with Excel for data management and analysis. This controller is typically used in conjunction with Japan Unix's robotic soldering systems, such as their desktop or inline soldering robots, enhancing the automation and precision of the soldering process.
![]()
UMC-093 Soldering Head
The UMC-093 Soldering Head from Japan Unix is a high-performance, compact soldering head designed primarily for automotive electronics applications. Key features include a 250W heating element with a temperature sensor positioned just 3mm from the tip, which allows for precise temperature control and efficient heat transfer. The soldering head has a fixed 75° angle and utilizes a Poka-Yoke system to ensure correct tip placement, enhancing operational reliability. This soldering head supports both point-to-point and linear soldering techniques, making it versatile for various soldering tasks. It is compatible with the Japan Unix USP-871 controller, and optional features include a nitrogen gas supply and a needle mover for more specialized applications.
![]()
USP5 Soldering Kit Starting Price
USD $8,437.00
Soldering Add-ons include Brush Cleaner, Tip Position Corrector, Uni-tester, Fiducial Correction, Traceability, AOI Vision Sensor, Custom Fixturing, Airblow, and Soldering Tips. Add-ons are sold separately.
USP5 Soldering Kit, Robot Soldering PCB. See Application Example.
USP5 Soldering Kit. See Application Example.
USP5 Soldering Kit Integrated into our Custom Robotic Cell. See Application Example.