UNIVERSAL SYSTEM ONE-SIDED

F-1B/1

F-1B/1


F-1B/1: Adjustable One-Sided Lead Forming System

Our basic adjustable one-sided SMT Lead Forming system. This tool allows adjustment of most dimensions on an SMT form, but the foot will be fixed. This unit is an excellent entry level machine perfect for short to high quality production runs.

There are three standard versions of this system. Custom systems will be quoted as requested.

F-1B/1 a standard tool that can handle parts up to 2-1/2" x 2-1/2" with a body thickness maximum of .150 above and below the forming lines.
F-1B/1/SP a special tool that can handle parts up to 2-1/2" x 2-1/2" with a body thickness maximum of .350 above and below the forming lines.
F-1B/1T a special tool that can handle parts up to 2-1/2" x 2-1/2" with a body thickness maximum of .400 above and below the forming lines to handle thick packages. Special customized versions of this tool can sometimes handle .500 above the forming lines.
F1B/1-4 a large tool that can handle parts up to 4" x 4" with a body thickness maximum of .150 above and below the forming lines.

Features

Shown in an optional 3300 hand press, tool will mount in either a hand press or a 5000L air press
Fixed Foot
Plated to prevent rusting
SMT Gullwing forms on almost any flat package 2 of 4 sided, changing all dimensions.
Adjustable back stop with linear slide holds package cases parallel for accurate registration.
All models process top-brazed, side-exit or bottom-brazed packages with optional parts.
"Digital Micrometers" on all tools, which can be switched from inch to metric and zero'd for easy recalibration and/or resetting by the operator.
Easy to change die members for large variations in lead material thickness, hardness, AND / OR shape.
Standard tools handle up to 2.5” packages.
Large tools handle up to 4” packages.
For Quads: Tie Bars, and or Tie Bar Corners need to be removed prior to using this model tool.

F-1B/3A

F-1B/3A

F-1B/3A tool close up, shown with NEW Titanium Nitrite rust proof plating

ONE-SIDED PROCESSING ON 2 STATIONS; TRIM FIRST, THEN FORM

F-1B/3A


F-1B/1: Adjustable One-Sided Lead Forming System

Our most versatile and adjustable one-sided SMT Lead Forming System. This unique tooling system includes an adjustable tie bar cutter and an adjustable former in one system. The system allows the removal of tie bars from most flat packs and quads and also adjusts any dimension on an SMT form including the foot dimension. This unit is an excellent entry level machine and is perfect for short to medium high quality production runs and R&D.

There are three standard versions of this system. Custom systems will be quoted as requested.

F-1B/3A is standard tool that can handle parts up to 2-1/2" x 2-1/2" with a body thickness maximum of .150 above and below the forming lines

F-1B/3A/SP a special tool that can handle parts up to 2-1/2" x 2-1/2" with a body thickness maximum of .350 above and below the forming lines to handle thick packages.

F-1B/3A/T a special tool that can handle parts up to 2-1/2" x 2-1/2" with a body thickness maximum of .400 above and below the forming lines to handle thick packages. Special versions of this tool can sometimes handle .500 above the forming lines, if the tool is customized.

*Shown in an optional 5000L air press

Features

F-1B/3A-4 a large tool that can handle parts up to 4" x 4" with a body thickness maximum of .150 above and below the forming lines
Adjustable Foot
SMT Gullwing forms on almost any flat package 2 or 4 sided, changing all dimensions
Adjustable back stop with linear slide holds package cases parallel for accurate registration
Special Optional Hold Down and Back Stop for Thick Parts
All models process top-brazed, side-exit or bottom-brazed packages with optional parts
"Digital Micrometers" on all tools, which can be switched from inch to metric and zero'd for easy recalibration and/or resetting by the operator.
Easy to change die members for large variations in lead material thickness, hardness, AND / OR shape
Infinitely variable foot length
The adjustable cutting station has the ability to remove tie bars and or tie bar corners on most quad packs
Process packages up to 2.5" long standard, 4" on larger model
Variable standoff, shoulder, material thickness and heel radius.
Plated to prevent rusting
Bench air press, or each station can be mounted in a 3300 hand press

UNIVERSAL ONE SIDED TOOLS COMPARISON TABLE

LEAD FORMING SPECIFICATIONS

Technical Specs.


LEAD FORMING SPECIFICATIONS

INSERTS & UPPER FORMERS WITH SPECIAL PLATING TO PREVENT STICKING

COMBED BACKSTOP F-1B/B

COMBED BACKSTOP EXAMPLE FOR THICK BOTTOM BRAZED PARTS

BOTTOM BRAZED FP IN AND F-1B UNIVERSAL TOOL WITH A COMBED BACK STOP

Lead Forming Specifications

Shoulder dimension (B) minimum is determined with an easily removable insert.
Lead material thickness maximum (C) and (G) radius are accommodated with the same removable insert for consistent forms.
Standoff (A) is controlled with a built-in, 1:1 ratio, maintenance-free micrometer.
Lead exit point (D) is a maximum of .150", or a total body thickness of .300".
Foot length (X) is infinitely variable on the F-1B/3A.
Heel radius (H) is determined by the easily interchangeable upper former.
Optional 4" tools meet similar features and specifications.

Features and Options F-1B/1 F-1B/1 /SP F-1B/1T F-1B/1-4 F-1B/3A F-1B/3A/SP F-1B/3A/T F-1B/3A -4

One sided SMT processing or Most Flat and Quad Packs

Fixed foot

Adjustable foot

Digital Inch / MM micrometer/s

Form and Trim in one operation SMT for per side

Tie bar cutter removal feature

Handles part up to 2.5" long

Handles part up to 4" long

Handles parts .150 " above and below the forming lines

Handles parts .350 " above and below the forming lines

Handles parts .400 " above and below the forming lines

Removable springs that allow for adjustment of forming / clamping pressure

Will handle round leads

Will handle Bottom brazed leads , with optional combed back stops

Will handle one sided parts with special back stop

Flat packs processed in 2 operations low volume adj. production tool

Quad packs processed in 4 operations low volume adj. production tool

R and D low production fully adjustable SMT tooling

Fits Fancort 3300 hand Press

Fits Fancort 5000L bench Pnumatic press

We can customize to fit your needs, for more information, click on the button or contact: