Fancort's Approach to Automated Induction Brazing/Soldering
As veterans in the Induction Heating Industry, Fancort and its sister company RDO Induction, Inc. understand the struggles and complications you face throughout your manufacturing process. Our collaboration goes far beyond just the automation project, is a collaborative effort between the customer and the integrator.
Fancort/RDO's design and process were developed to maximize your ROI and company productivity and deliver an efficient turnkey solution.
Your automation application's success depends upon collaboration between the integrator and the customer. The more interactive your team is during the automation process, the better the final product will be.
Our projects are broken down into a series of milestones that help you track the project and gain confidence in the final product. We hold mandatory meetings at each critical point in the project to ensure our design and process will most effectively address your application. A thorough statement of work (SOW) is the backbone of every project. We will draft an SOW to save you time and effort. We will continue refining the SOW as we progress through the milestones until you are confident in our proposed solution.
AUTOMATED INDUCTIVE BRAZING/SOLDERING
Induction brazing & soldering solutions ideal for a wide range of applications
Induction soldering and brazing is the introduction of electromagnetic fields into metallic bodies in order to heat joints between components and melting an alloy with a lower melting temperature than the component parts. Induction soldering and brazing machines form higher-quality, air, and watertight joints with less oxidation and cleaning than joints made with flame heating technology.
Induction Brazing & Soldering
We have made Induction Heating solutions in 2.0 and 5.0kW of power working in High Frequency (250kHz-1.0MHz). These systems are ideal for components requiring precision heat zones, soldering and brazing of small parts such as electronic components, and Radio Frequency (RF) connectors. The system comes standard with a compact heating head and can be configured with up to two heating heads. The model HU brings the future of advanced system controllability into the customers' hands today.
High-Frequency Induction Heating
These systems are 3kW thru 25kW with a 135-400 kHz frequency range, along with our 5kW thru 25kW systems with a 20-400 kHz frequency range which are used for the soldering and brazing of larger parts. With this piece of induction soldering equipment, the user can create multi-step heat ramp cycles, which will allow the user to bring the temperature up quickly, then lower the power/heat to allow the solder/braze alloy to properly flow without overheating the parts being joined. All machines & systems can also be controlled with infrared temperature controls for precise temperature control of the brazing/solder process.
#Brazing #Induction #Heating
#Brazing #Induction #Heating
100kW Induction Power Supply for Shrink-Fit Rotor Process
Semi-Automated System for the induction heating of 3 rotors simultaneously for shrink fitting drive rods.
Induction Brazing Carbide Mining Tools
Lab Test showing the brazing of 2.5" carbide mining tools with a DuraPower 10kW 20-80 kHz Induction heating system.
Induction Brazing Carbide to Steel on a Form Tool
Induction brazing a carbide insert onto a steel form tool using the DuraPower 5kW Induction heating system.
Induction Brazing Copper Pipe
Induction Brazing heavy wall copper pipe with a DuraPower 5kW Induction Heating system. Braze times are fairly slow and can be shortened with more power.
Induction Brazing Copper pipes and Steel pipe to brass
The application shows induction brazing of various condenser components made from copper pipe, steel pipe and brass using a 25kW power supply at a 45% power setting.
Induction Brazing Brass to Steel
Induction Brazing Brass and Steel components with a 25kW power supply.
Type N Connector Induction Soldering
Induction Soldering of Type N RF Connectors.
Induction Soldering Cell - Fuse Assembly
RDO 3kW Induction Heating system being used in an induction soldering cell for precision fuse assemblies. Using a 1.5-2.0mm Inductor this is ideal for a vast array of precision induction heating applications.
Induction Soldering Wire to a Connector
Lab test showing the soldering of 2 wires into a brass connector using a HU2000 Induction power supply.
Induction Soldering-Brazing Waveguides
Lab Tests showing the soldering and brazing of common wave guide assemblies with our DuraPower 5kW induction power supply.
Automated Induction Brazing - Copper Breaker Bars
Induction Heating is used in a wide range of industrial brazing applications for low and high volume brazing. In this video you will view the induction brazing of silver contacts to a copper breaker bar.
Induction Soldering RF Cable Assemblies
RDO Induction systems are ideal for the soldering of many types of RF Cable assemblies, including SMA, Type N, etc. Due to the ideal 500 kHz operating frequency and the small precision heat zones that can be created, these systems are ideal for the precision soldering and brazing of small parts.
Download Induction Soldering Literature