Desktop Soldering
World's Best in Soldering Robotics.
Desktop Soldering
World's Best in Soldering Robotics.
Unlock the Potential of Soldering-Compatible Platforms
Our USP5 Soldering Set and Solder King V Controller are designed for versatile integration, compatible with a wide range of automation platforms. They can be seamlessly incorporated into AutoBlocks, Kuka, Universal Robots, EPSON, Mitsubishi, FANUC, Yaskawa, Denso, and most gantry systems, providing flexible and reliable solutions for high-performance soldering in various robotic and automated environments.
AutoBlocks
Available for Contact and Laser Soldering.
Kuka
Available for Contact and Laser Soldering.
Universal Robots
Available for Contact and Laser Soldering.
EPSON
Available for Contact and Laser Soldering.
Mitsubishi
Available for Contact and Laser Soldering.
FANUC
Available for Contact and Laser Soldering.
Yaskawa
Available for Contact and Laser Soldering.
Denso
Available for Contact and Laser Soldering.
Most Gantries
Available for Contact and Laser Soldering.
For Integration Engineers
Upgrade your soldering process with our top-of-the-line modules. USP5 Module: The complete solution for seamless integration. Solder King V Controller: Experience precision control with the Solder King V.
Lite Kit
The Lite Kit is our most economical option for the benchtop family. Packed with Japan Unix soldering quality basics, this robot is ideal for switching from manual soldering to automation.
It's best suited for use in low-medium volume production. This kit is equipped with a USP5 soldering unit that uses special software to carry out soldering.
Simple, Yet Brilliant.
The DF204S is the smallest of the three desktop soldering robots from the DF Series, with a working area of 200 mm x 210 mm.
The new generation desktop soldering robot for Industry 4.0 and IoT. DF204S have improved its network function and robotic motion.
Best-Seller Desktop Robot
Slightly larger than the 204S, with a working area of 300 mm x 275 mm. This is our best-seller for most robotic soldering applications.
Full Desktop
Soldering Solution
With the largest working area (400 mm x 365 mm), the DF404S, it's the most elegant desktop soldering solution.
Deals with Micro Torques
Implement torque control parameters in the screwdrivers to handle micro torques accurately.
Perform rigorous testing and calibration to ensure consistent and reliable fastening for screws with low torque requirements, preventing units from being processed with missing screws.
About
Fancort's highly advanced Stand-Alone Screw Fastening Cell offers precise, automated screw fastening solutions for manufacturing environments, particularly for applications with micro-torque and varying screw types.
Leveraging AI-powered vision sensors and adaptive torque control, this robotic cell ensures consistent and high-quality fastening, enhancing productivity and reducing scrap. Designed with safety and ergonomics in mind, this solution minimizes human error and repetitive strain, while maximizing operational efficiency.
Functions, Improvements, Hardware
Functions
Control the screw fastening process.
Measure screw height after fastening.
Improvements
Productivity: Reduce scrap generation due to manual screw fastening.
Ergonomics: Minimize injuries or repetitive strain incidents.
Labor Efficiency: Remove operators from manual inspection and fastening tasks.
Hardware
Enclosure: 1500 mm x 1500 mm x 2000 mm
Robot: SCARA Epson LS20
Screwdrivers: Vacuum adapters QMC21-25-HM4 and QMC41-100-HM4
Screw Presenter: SDS-SR17
Sensors: IV3, IX, LV, and TCP Sensors
Fixtures: Included
Different Screw Shapes and Sizes
Develop AI-powered vision sensors capable of recognizing and locating various screw shapes and sizes.
Design the screw handling mechanism to adapt to different screw geometries and minimize potential damage.
Detect. Keep going.
Our solution integrates torque monitoring and feedback systems to detect cross-threading or screw head damage during fastening.
Additionally, error-proofing mechanisms automatically halt the process if a cross-threaded screw is identified, preventing scrap and ensuring consistent quality.
Process
Process Overview
1. Operator loads parts into the fixture.
2. Vision AI Sensor validates part presence before beginning.
3. The robot jogs to the screw presenter, automatically picking up screws.
4. Screw passes through a thrubeam area sensor to verify correct height.
5. The robot initiates the fastening process.
6. IX Height Measurement Sensor checks screw head height tolerance.
Process Diagram Flow
1. Operator loads parts into the fixture.
2. System validates part presence.
3. Robot picks up screw from the presenter.
4. Screw is verified for height by a Keyence thrubeam area sensor.
5. Robot initiates the fastening process.
6. IX Height Sensor validates screw head height.
Facilities
System Features & Specifications
Add-Ons
- Video Demo 01
About
Industry: Aerospace/Electronics/Automotive/Medical
Application: Our Stand-Alone Screw Driving Cell with Epson Robots offers precise torque control, boosts efficiency, adapts to various screw sizes, and integrates seamlessly into existing setups. Featuring top-notch safety, reliability, and cost savings, this system enhances production with minimal rework and maximum ROI.
Design: Fancort RAD (Robotic Automation Division)
Integrated by: Fancort RAD (Robotic Automation Division)
We can customize to fit your needs, for more information, click on the button or contact:
Contact us! We'll respond in under 30 minutes.
Some of our customers
Fancort customers include the following NASA engineering schools: MIT, John Hopkins, JPL, U of NH, MN, NM, TX and AZ. We are also a major supplier to the national labs system: Sandia, Draper, Fermi and Los Alamos.