ROBOTIC SOLDERING PRODUCTS

Trusted by the Aerospace & Defense Industry for over 47 years

 

Fancort offers a complete array of highly engineered robotic soldering solutions.

Our products are widely used in a wide range of sectors and unique circuit boards.

Here is the final answer to solve your specific soldering problems

 

USA CERTIFIED

HIGH-END PRODUCTS

5 STAR RATED

Serving the industry since 1973

Hand Assembled

We carefully assembly and inspect our equipments by hand before shipping

Worldwide Shipping

We ship our products globally

SHOP OUR ROBOTIC SOLDERING PRODUCTS

ROBOTIC DESKTOP - CONTACT SOLDERING 


STANDARD CONFIGURATION FOR CONTACT SOLDERING

Onboard controller
Controls robot and soldering operation.
 
High Precision solder feeder
Easy to change solder reel.
 
Iron tip cleaner
Air blower type
 
Heater and temperature regulator for robotics
Special heater and temp. regulator with CA sensor
 
Soldering head
Easy to replace tips and heater within 1 minute.
 
Teaching pendant
Easy control and configuration

OPTIONAL CONFIGURATION FOR CONTACT SOLDERING

Lock-on mechanism
Ensures steady feeding position and prevents slippage
 
Clean-cut feeder
Reduces flux splatter and solder balls
 
Solder Irons built to last long
Rated for minimum 20,000 + Cycles/hits
 

 

SOLDER MEISTER

The new generation desktop soldering robot for Industry 4.0 and IoT. UNIX-DF Series have improved its network function and robotic motion.

Fancort offers 3 types of robotic desktop soldering according to PCB size.

These are also applicable and optimized for laser soldering.

One of the main features is connecting to factory network and making operation visible in real time.

 

Features:

  • Supporting data export and external process control via LAN or COM port.
  • Special monitoring software can remotely monitor operation status.
  • The real-time monitoring such as temp. graph, operation status, errors can prevent defective products.
  • Robots are compatible with PLC control commands.
  • Click here for additional features + process videos

Two additional axes enable complex PCB soldering easy and flexible

  • Two axes can be optionally added, up to six axes are available.
  • External devices are integrally controllable with the batch operation of robot.
  • Various motions such as component rotation, PCB reversal, head angles, rotation of cylindrical parts, cable suppression, etc.
  • Space saving and easy to setup.

Higher accuracy and improved temperature characteristics.

  • Much more accurate temperature measurement has been achieved by placing heat sensor at the tip of the tip.
  • Quick temp. recovery achieves higher operational efficiency.
  • The heater and the tip are separated and can be replaced individually.
  • Poka-Yoke function prevents to make mistakes of installing a soldering tip and its direction.

Industry 4.0. Data management of each soldering process

By connecting DF monitoring software, various soldering processes such as temperature, program execution and so on are visualized and converted into numerical data.
 
MODELS AVAILABLE

UNIX DF-204S

UNIX DF-304S

UNIX DF-404S


INLINE SOLDERING ROBOTS

UNIX-700FV

ROBOT TYPE
Vertical Multi-Axis type
NUMBER OF AXES:
6-axis
OPTIMUM METHODS:
Iron tips
PREFERRED WORK TYPE:
Point Soldering

UNIX-700FH

ROBOT TYPE
SCARA Type
NUMBER OF AXES:
5-axis
OPTIMUM METHODS:
Iron tips
Ultrasonic
Laser
PREFERRED WORK TYPE
Point Soldering
Linear Soldering

STANDARD CONFIGURATION FOR CONTACT SOLDERING

Onboard controller
Controls robot and soldering operation.
 
High Precision solder feeder
Easy to change solder reel.
 
Iron tip cleaner
Air blower type
 
Heater and temperature regulator for robotics
Special heater and temp. regulator with CA sensor
 
Soldering head
Easy to replace tips and heater within 1 minute.
 
Teaching pendant
Easy control and configuration

OPTIONAL CONFIGURATION FOR CONTACT SOLDERING

Lock-on mechanism
Ensures steady feeding position and prevents slippage
 
Clean-cut feeder
Reduces flux splatter and solder balls
 
Solder Irons built to last long
Rated for minimum 20,000 + Cycles/hits
 

THE ULTIMATE INLINE SOLDERING ROBOT : UNIX-700 Series

The world-best soldering robot for inline with an AC servo motor.
SOLDER MEISTER 700 Series, top-class model were developed in order to achieve soldering automation for mass production. It solves a variety of automated production issues with its flexible multi-axis joints.

Various applications can also be additional for automation and soldering problems.

The series have achieved high speed, accuracy and quality, which are able to automate even difficult soldering application samples. Here is the ultimate soldering robot, which will solve your issues.

VERTICAL INLINE SOLDERING ROBOT : UNIX-700FV

Vertical inline soldering robot, UNIX-700FV is an ideal for irregularly shaped works into which is hard to insert the tip. The vertical multi-joint is utilized to freely change the head angle and quick operation.

A high speed of 5,300 mm/sec, repeat accuracy and high rigidity.

Automating difficult soldering applications is attainable with this ultimate inline soldering robot.

 

INLINE SOLDERING ROBOT, SCARA : UNIX-700FH

The 5-axis SCARA soldering robot for inline, UNIX-700FH features a fast maximum speed of 7,128 mm/sec with high repeatability, accuracy and rigidity.

The 700FH features an adjustable stroke length of 350 mm, 450 mm, and 550 mm.

This robot is suitable for the laser soldering and contact soldering which can be applied with various soldering module.

The SCARA type soldering robot can satisfy the mass manufacturing with fast robotic motion

REFERENCES FOR INLINE SOLDERING ROBOTS

IN-LINE SOLDERING

INDEX SOLDERING

SLIDER SOLDERING


 LASER SOLDERING 

 

LASER SOLDERING - PRECISE SOLDERING FOR MICRO APPLICATIONS

 

Fancort offers the latest Robotic Soldering Technology using Japan UNIX is the world leader in laser soldering systems with spot sizes as small as 0.1mm.

Laser makes possible what other types of soldering cannot accomplish.

Fancort has a laser system in our process development lab available for sampling and process development.

Features:

  • Laser diode with output of 20, 30, 45, or 75W
  • Coaxial CCD camera integrated into laser head shoots image of the target point for ease of programming
  • Ideal for extremely fine point soldering
  • Programming robot on teach pendant or included software; program laser with control box
  • Laser lens shielded from the outside with protective glass
  • Custom lenses, e.g. round, doughnut, oval, square
  • Air jet system incorporated into robot removes smoke from flux
  • Optional nitrogen flow
  • Desktop models with working area of 300x300mm or 400x400mm
  • Program up to 63 waveform patterns
  • Eight levels of energy power for each waveform
  • Supplied with precision solder feeder or can be used with solder paste
  • Laser spot diameter 0.4-0.6mm; 0.25mm is optional
  • Focal length standard is 60; 30, 40, 80, 100 or 120 are optional
  • Select from two different wavelengths: 808 or 940mm
  • Software operated shutter
  • Expected life span of laser is 20,000 hours

DESKTOP LASER SOLDERING

 
 

UNIX-DF203L

UNIX-DF303L

 

UNIX-DF403L

GANTRY SOLDERING PLATFORMS 

 

Gantry Soldering Platform GF Series

Evolving into a flexible gantry platform while keeping the usability of the best-selling desktop robot.

This is considered the best option for mass production line as well as a large size printed circuit board assemblies (PCBA).

Features:

  • Equipped with 4-axis/3-axis orthogonal robot.
  • User-friendly teaching program specially designed for soldering.
  • Supports both iron soldering and laser soldering methods.
  • Numerous options including changing shaft length, image processing, thermometer, and QR scanner.

Examples of installation

Conveyor line

Dual stage


ULTRASONIC SOLDERING


Ultrasonic controller

Ultrasonic soldering head

Exclusive soldering iron tips

 

Ultrasonic Soldering

Flux-less Soldering Made Easy

Ultrasonic soldering is mainly used for "flux-less” or “flux free” soldering to nonmetals such as glass, ceramic, and to difficult-to-solder metals such as aluminum and stainless steel.


Ultrasonic Soldering is available in manual soldering and robotic soldering systems and is designed to apply high-frequency vibrational energy to a molten filler metal to solder parts without flux.

Ultrasonic soldering also creates strong attachments through mechanical and chemical bonds.

The vibrational energy forces the liquid solder into tiny crevices and pores in the substrates which helps to seal the parts and greatly increase the surface area to which the solder can bond.

Chemical bonding uses a special solder which usually has trace amounts of aluminum, beryllium, indium, silicon, silver, titanium, zinc and rare earth elements.

These have a strong affinity with oxygen and tend to form oxides that chemically bind to glass, ceramics and metals.

Temperature Control
Features
Specifications
Ultrasonic Oscillation Frequency 60KHz
Cooling Mechanism for Ultrasonic Vibrator  
Built-in Thermocouple for Faster Recovery  
Mounts a High-Output Heater 150W
Digital Controls  
External I/O 5 Input, 7 Output
Heater Setting Range Range 300-450°C
Sleep Setting Range 100-300°C
Heater Alarm Setting Range 5-99°C
Built-in Alarms for Heater Wire and Sensor Wire Breaking  
Controller Weighs 7.3kg
Wide Assortment of Tips Available  
Air Control
Air Pressure Input Range 0.5MPa MAX
Air Flow Rate 20 Liters/Min or more
Air Alarms for Low Pressure or Head Cool  
Supply Voltage
100 V AC +/-10% 50/60 Hz
120V AC +/-10% 50/60 Hz
230V AC +/-10% 50/60 Hz
Power Consumption 170W

SOLDERING MODULES

 

Soldering Modules - For integration with existing equipment

Japan unix has incorporated the core technologies from its accumulated soldering expertise into various soldering module and unit products.

Those soldering units will enable existing machines automate soldering operation.

Any types of soldering robots must have the feature of solder feeder, heating mechanism such as an iron tip soldering head or laser soldering unit.

Soldering controllers manage both soldering temperature and the amount of solder alloy.

Japan unix differentiates soldering modules with our confident experience, which will bring differentiated advantages to customers.

Robotic soldering module USP5

Robotizing human operation with simple & sophisticated soldering modules for anyone, anywhere.

The system consists of three units, keeping cost low and making installation feasible.

Soldering Heads

Soldering Feeders

Controllers

Tip Cleaners

Laser Soldering

Ultrasonic Soldering

APPLICATION EXAMPLES AND CASE STUDIES

 

Application Examples & Case Studies

Here are some samples of industries and applications which Japan unix soldering robots and soldering automation expertise are hard at work.

Our products are widely used in a wide range of sectors and unique circuit boards.

Here is the final answer to solve your specific soldering problems.

 

DASHBOARDS

Flat screen monitor PCBs (urethane covered wire)

Tuning cases

Digital wrist watch

ABS sensors

Photo sensors (light-receiving module)

CMOS sensors for ICs

Batteries

 

We can customize to fit your needs, for more information, click on the button or contact:

Bruce Clark
bruce@fancort.com
(201) 396-2968